Dongguan Changxinda Precision Technology Co., Ltd.
8618076650306

Multi Port Cavity Robot Joint Flange Aluminum CNC Machining Parts 0.01mm Bearing Seat

Multi Port Cavity Robot Joint Flange Aluminum CNC Machining Parts 0.01mm Bearing Seat
Place of Origin:Dongguan, Guangdong, China
Brand Name:Changxinda
Certification:ISO 9001:2015
Model Number:CXDC-RJF-MPC
Minimum Order Quantity:1 Piece (prototype) / 50 Pieces (serial)
Price:USD 22 - 145 / Piece
Standard Packaging:Bubble bag per piece, foam-separated export carton, palletized; FAI report and material certificate inside
Delivery Time:5-7 working days for prototypes, 12-18 days for serial orders
Payment Terms:T/T
Supply Ability:12000 Pieces per Month
Product Details
Highlight:

Multi Port Cavity Flange

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G7 Bearing Seat Bore

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5-Axis One Setup

Material: 6061-T6 Aluminum, Optional 7075-T6, 6082, 304 Stainless
Process: 5-axis CNC Milling, One Setup For Datum Face, Bearing Bore And Ports
Bearing Bore: G7, +/-0.005 Mm, Roundness 0.005 Mm
Datum Face: Flatness 0.01 Mm, Ra 0.8
Port Position: +/-0.02 Mm To Bearing Axis
Wall Thickness: 1.5 Mm Minimum, +/-0.05 Mm
Surface Finish: Black Or Clear Anodized, Optional Hard Anodized 25-40 Um
Size Range: Dia 40 - 260 Mm, Up To 300x300x120 Mm
Stress Relief: Stress Relief Between Roughing And Finishing
Inspection: CMM, 2.5D Vision, Roughness Tester, Ultrasonic Thickness Gauge
Quality Document: FAI Report, Material Certificate, Dimensional Report
Customization: Bolt Pattern, Pilot Diameter, Cavity Ports Free To Define
Confidentiality: NDA Signed, Isolated Cell, Coded Part Numbers
Lead Time: 5-7 Days Prototype, 12-18 Days Serial
MOQ: 1 Piece Prototype
Product Description
Detailed Specifications & Features
Multi-Port Cavity · 5-Axis One Setup · G7 Bearing Seat

Multi-Port Cavity Robot Joint Flange — Aluminum Body Machined to a 0.01 mm Bearing Fit

A joint flange carries three interdependent faces: the locating face that seats against the reducer, the bearing seat bore, and the multi-port cavity for cables and air lines. Any face that moves during machining becomes joint backlash at assembly. This flange completes all three faces in one 5-axis setup, with stress relief inserted between operations so thin cavity walls do not release stress only after finishing.

Why the Three Faces Must Be Machined in One Setup

The classic way a cavity flange fails: mill the cavity first, then turn the bearing seat, and after two setups the relationship between seat bore and cavity is lost; or the part sits two days after machining, thin walls spring back, and 0.01 mm flatness becomes 0.03 mm.

  • Five-face machining in one setup — location face, bearing bores and three port faces are all machined from one datum, so position error is not carried across operations.
  • Separate roughing and finishing plus stress relief — after rough machining the part is naturally aged or low-temperature stress relieved before finishing, so springback happens on our machine instead of the customer's line.
  • Thin wall deflection control — below 2 mm wall thickness we switch to small depth of cut and high feed, avoiding deflection that leaves uneven walls.
  • Anodizing film thickness compensation — 25-40 µm of hard anodizing eats into the fit clearance, so the program pre-sizes for film thickness and G7 is still met afterwards.

Product Specifications

Material6061-T6 aluminum (optional 7075-T6, 6082, 304 stainless steel)
Machining Method5-axis CNC milling, location face, seat bore and ports completed in one setup
Bearing seat boreG7, ±0.005 mm, roundness 0.005 mm
Location faceFlatness 0.01 mm, Ra 0.8
Port position±0.02 mm (to the bearing bore axis)
Cavity wall thicknessMinimum 1.5 mm wall, thickness tolerance ±0.05 mm
Surface TreatmentBlack or clear anodizing, optional 25-40 µm hard anodizing, bead blasting
Envelope RangeØ40 - Ø260 mm, up to 300 x 300 x 120 mm
MOQ / Lead TimeSampling from 1 piece; volume from 50 pieces; 5-7 days for samples, 12-18 days for production

Production Process: 7 Operation Steps

01DFM and Process Review
Minimum cavity wall thickness, tool reach, seat bore and port interference checked; weight reduction and cost advice returned within 24 hours.
02Aluminum Material and Pre-Treatment
6061-T6 plate or bar received by batch, with certificate and hardness verified; all six faces rough milled with allowance.
03Rough machining
OD, cavity and ports rough milled with 0.5 mm allowance to release internal material stress.
04Stress Relief
Low-temperature stress relief or natural aging prevents thin-wall parts from springing back after finishing.
055-axis finishing
Location face finish milled, G7 seat bore finish bored, port faces and seal grooves finish milled in one setup, all from the same datum.
06Surface Treatment
Bead blasting plus anodizing (hard anodizing compensated for film thickness), with critical dimensions re-checked afterwards.
07Inspection and Packing
CMM checks seat bore roundness, position and flatness; FAI report and material certificate shipped with the goods; individual bubble bag and divider carton.

Tolerance Targets and Inspection Methods

Bearing seat boreG7,±0.005 mmCMM plus plug gauges, first article and every 20 pieces
Seat bore roundness / cylindricity0.005 / 0.008 mmCMM, first article plus sampling
Location face flatness0.01 mmCMM / surface plate plus dial indicator, 100% inspection
Port position±0.02 mmCMM, first article plus sampling
Wall thickness±0.05 mmUltrasonic thickness gauge, sampling
Surface roughnessRa 0.8 mating faceSurface roughness tester, sampling

Custom Engineering

Robot structural parts are almost always one-off designs; we machine to drawing and also take part in early structural optimization.

  • Free interface — flange bolt pattern, spigot diameter and locating pin positions matched to the reducer model.
  • Free cavity — port count, direction, thread specification and sealing method (O-ring or face seal) are all definable.
  • Weight Reduction Options — lightening slots and pockets in unloaded zones cut weight 15-30% while stiffness is maintained.
  • Pilot Runs and Volume — one sample to validate the structure, then the same program goes straight to volume.

Confidentiality and IP Protection

Confidentiality is enforced by contract, not by good intentions. An NDA can be signed before drawings are shared, and every step stays traceable.

  • NDA First — mutual NDA plus non-circumvention terms; file transfer starts only after signing.
  • Isolated Secure Area — access-controlled entry, no non-project staff, no photography inside.
  • No Leakage — drawings, part photos and customer brands never enter sample cabinets, catalogs, the website or social media.
  • Data Access Control — CAD files sit on an access-controlled server, isolated per project and destructible after delivery.
  • Codified Routing — traveler cards and labels use internal codes instead of customer part numbers and project names.
  • Silent Supply Chain — subcontractors see only internal codes, never the drawing title block.

Company Profile

Dongguan Changxinda Precision Technology Co., Ltd.Since 2008 we have been providing custom precision machining in Dongguan, with a team of 90-102 staff, serving 200+ Customers, export share 50-60%, annual sales of USD 10-20 million, ISO 9001:2015 certified.

Robot parts are judged by whether they assemble, not merely whether they can be made: a joint is a chain of flange, housing, link and bearing seat, and any out-of-tolerance part is amplified at the assembly end. That is why turning, milling, grinding and inspection all run inside one plant, keeping the tolerance chain closed internally instead of exposing it on the customer's line.

Machining Equipment5-axis / 4-axis machining centers · turn-mill · CNC lathes · surface grinders · wire EDM
Inspection EquipmentCMM · 2.5D vision measuring machine · roughness tester · hardness tester · air-tightness test bench
Robotics ExperienceJoint housings, flanges, links, bases, reducer housings and AGV structural parts are all in production
CertificationISO 9001:2015

10 Industries We Serve

01
  Consumer Electronics
Phone, tablet and laptop housings · heat sinks · camera brackets · VR/AR headset structural parts · smart wearable housings
Phone, tablet, laptop housings, heat sinks, camera brackets, VR/AR frames, wearable shells
02
  Automation & Industrial Equipment
Automation jigs · fixtures · module frames · transmission sliders · motor mounts · sensor housings · conveyor line components
Fixtures, jigs, module frames, sliders, motor mounts, sensor housings, line components
03
  Semiconductor & Vacuum Equipment
Vacuum chambers · vacuum fittings · semiconductor equipment precision bases · thermal insulation parts · inspection fixtures
Vacuum chambers, vacuum fittings, precision bases, insulating parts, inspection tooling
04
  Medical Devices
Surgical instrument bases · medical device housings · endoscope components · aesthetic equipment structural parts (medical grade aluminum/stainless steel)
Surgical bases, diagnostic housings, endoscope parts, aesthetic frames
05
  Automotive
EV motor housings · battery end plates · sensor brackets · lamp structural parts · aftermarket parts · hydraulic valve blocks
EV motor housings, battery plates, sensor brackets, lighting parts, tuning parts, valve blocks
06
  Aerospace & UAV
Aircraft structural parts · UAV frames · landing gear components · avionics instrument housings (lightweight precision parts)
Aircraft structures, UAV frames, landing gear fittings, avionics housings
07
  Optics & Photonics
Optical lens barrels · lens mounts · light source heat sinks · camera module brackets · inspection optical stages
Lens barrels, lens mounts, light seats, camera brackets, optical platforms
08
  Telecommunications
5G heat sink cavities · filter housings · signal adapter brackets · telecom equipment enclosures
5G heat sink cavities, filter parts, signal transition hardware, telecom housings
09
  Robotics
Robotic arm joint parts · robot bases · reducer housings · AGV chassis structural parts
Robot joint parts, robot bases, reducer housings, AGV structural parts
10
  Instruments & Meters
Inspection equipment housings · precision gauge bases · flow meter parts · laboratory equipment components
Test equipment housings, gauge bases, flow meter parts, lab accessories

Delivery and Logistics

  • Reserved Capacity — machine time is locked weekly for volume programs, so rush orders never displace batch schedules.
  • Two shifts, six days a week — production runs 07:30-22:00, with weekend shifts added in peak season.
  • Buffer Stock — semi-finished stock for repeat models cuts repeat order lead time by 30%.
  • Visible Progress — weekly progress sheet plus shop floor photos, tracking number provided at shipment.
  • Shipping Methods — samples via DHL/FedEx/UPS in 3-5 days, volume by air or sea, EXW / FOB Shenzhen / CIF.
Send drawings and get DFM plus a quotation within 24 hours
Send STEP / IGES / DWG / PDF and receive DFM feedback (manufacturability, tolerance chain, weight and cost optimization) plus a formal quotation within 24 hours.
Dongguan Changxinda Precision Technology Co., Ltd. · Since 2008 · ISO 9001:2015
Keywords: cnc machining parts, robot joint flange, multi-port cavity, G7 bearing seat, 5-axis single setup, custom precision machining
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