Dongguan Changxinda Precision Technology Co., Ltd.
8618076650306

Robot Seventh Axis Carriage Plate CNC Machining Parts Aluminum 0.01mm Rail Flatness

Robot Seventh Axis Carriage Plate CNC Machining Parts Aluminum 0.01mm Rail Flatness
Place of Origin:Dongguan, Guangdong, China
Brand Name:Changxinda
Certification:ISO 9001:2015
Model Number:CXDC-7AX-CP
Minimum Order Quantity:1 Piece (prototype) / 20 Pieces (serial)
Price:USD 85 - 480 / Piece
Standard Packaging:Moisture barrier film, wooden frame crate, corner protection; dimensional and SPC report inside
Delivery Time:7-10 working days for prototypes, 18-25 days for serial orders
Payment Terms:T/T
Supply Ability:2000 Pieces per Month
Product Details
Highlight:

7th Axis Carriage Plate

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0.01mm Rail Flatness

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Hard Anodized Compensation

Material: 6061-T6 Aluminum, Optional 7075-T6, 6082, Q235 Stress Relieved
Process: Double Side Gantry Milling On Datum Edge, Two Stress Relief Cycles
Rail Face Flatness: 0.01 Mm
Rail Face Parallelism: 0.01 Mm Between Both Rail Faces
Bolt Hole Position: +/-0.02 Mm, Cumulative +/-0.03 Mm
Rack Face Parallelism: 0.02 Mm To Rail Face
Plate Thickness: +/-0.05 Mm
Surface Finish: Black Hard Anodized 25-40 Um, Rail Faces Masked
Size Range: 400x200 Mm To 1500x400 Mm, Thickness 15-40 Mm
Process Capability: Cpk >= 1.33 On Key Dimensions
Inspection: CMM, Laser Interferometer, Straight Edge And Dial Gauge
Quality Document: Dimensional Report, SPC Record, Material Certificate
Customization: Length, Rail Brand Hole Pattern, Drive Type And Rib Layout
Confidentiality: NDA Signed, Coded Part Numbers, Isolated Cell
Lead Time: 7-10 Days Prototype, 18-25 Days Serial
MOQ: 1 Piece Prototype
Product Description
Detailed Specifications & Features
7th Axis Carriage · 0.01 mm Rail Flatness · Hard Anodized

Robot Seventh Axis Carriage Plate — Rail Faces Flat to 0.01 mm

The positioning accuracy of a seventh axis floor rail depends on the parallelism and flatness of the two guideway mounting faces on the carriage plate. The larger the plate, the harder: mill one face, flip, mill the other, with stress relief and hard anodizing in between. We sequence two-face machining, stress relief and film thickness compensation into one undisturbed chain, holding 0.01 mm parallelism between the two rail faces.

Why Big Plates Are Hard: Three Unavoidable Hurdles

Carriage plates are usually 400-1500 mm aluminum plate, 15-40 mm thick, with guideways or racks mounted on both faces.

  • Losing the datum on the flip — after the first face is milled and the part is flipped, setting on blocks lets parallelism drift with block accuracy. We machine a process boss or datum edge first, locate on it after flipping, and hold 0.01 mm.
  • Machining Stress Release — removing surface material makes the plate warp. Rough machining, stress relief, semi-finishing then finishing gives two stress releases, so the part does not distort a week after delivery.
  • Anodizing film thickness — 25-40 µm of hard anodizing changes rail mounting face height, so we pre-machine for film thickness or mask the faces, and no shims are needed at assembly.
  • Long distance hole spacing — cumulative error along the rail mounting holes ±0.03 mm, verified by laser interferometer or long-stroke CMM sampling.

Product Specifications

Material6061-T6 aluminum (optional 7075-T6, 6082, Q235 welded and annealed)
Machining MethodTwo-face 5-axis / gantry milling with datum edge location and two stress relief cycles
Rail mounting faceFlatness 0.01 mm, parallelism of the two rail faces 0.01 mm
Mounting hole position±0.02 mm, cumulative along the length ±0.03 mm
Rack mounting faceParallel to the rail face within 0.02 mm
Plate thickness tolerance±0.05 mm
Surface TreatmentBlack hard anodizing 25-40 µm with mounting faces masked, optional bead blasting
Envelope Range400 x 200 mm to 1500 x 400 mm, thickness 15 - 40 mm
MOQ / Lead TimeSampling from 1 piece; volume from 20 pieces; 7-10 days for samples, 18-25 days for production

Production Process: 9 Operations

01Structure and Tolerance Chain Review
Guideway model, mounting hole spacing, rack position and stroke verified; plate thickness, ribs and lifting hole positions confirmed.
02Plate Receipt and Sawing
6061-T6 plate is received by heat number and ultrasonically sampled for internal defects; sawing leaves 5-8 mm allowance.
03Rough mill both faces
Top, bottom and four edges rough milled with 1.0 mm per side, datum edge and process boss machined.
04First stress relief
Low-temperature stress relief releases plate rolling and machining stress.
05Semi-Finish Milling and Datum Establishment
Both faces are semi-finish milled from the datum edge to establish the final datum, with parallelism trend monitored.
06Second stress relief
Second stress relief after semi-finishing stabilizes dimensions and prevents slow distortion after finishing.
07Finish mill rail faces and hole pattern
Both rail mounting faces finish milled to 0.01 mm flatness, rail holes, rack holes and locating pin holes drilled and reamed.
08Hard anodizing
Mounting faces masked, 25-40 µm hard anodizing; flatness and bore diameters re-checked afterwards.
09Inspection and Packing
CMM / laser interferometer for parallelism and hole spacing; individual wooden crate with moisture barrier film so long transit causes no damage.

Tolerance Targets and Inspection Methods

Rail face flatness0.01 mmCMM / straight edge plus dial indicator, 100% inspection
Parallelism of the two rail faces0.01 mmCMM, 100% inspection
Rail hole position±0.02 mmCMM, first article plus sampling
Cumulative hole spacing along the length±0.03 mmLaser interferometer / long-stroke CMM
Rack face parallelism0.02 mmCMM, sampling
Plate thickness±0.05 mmMicrometer, sampling
Process CapabilityCpk ≥ 1.33 on critical dimensionsSPC records retained with each batch

Custom Engineering

Floor rails differ in length, guideway brand and drive type, so the carriage plate is built to the machine interface.

  • Length Customization — 400 mm to 1500 mm; beyond that the parts are spliced in sections with joint locating pins.
  • Guideway matching — machined to HIWIN / THK / Rexroth hole patterns so the part bolts straight on.
  • Drive Type — rack and pinion, ball screw or linear motor; mounting faces and clearance slots reserved for the chosen concept.
  • Reinforced Structure — ribs or honeycomb pockets on the back balance stiffness and inertia.

Confidentiality and IP Protection

The drawings of a complete robot builder are often the core competitiveness of the next machine generation. We apply both physical and data isolation on a per-project basis.

  • NDA First — mutual NDA and non-circumvention agreement signed before drawings are received.
  • Isolated Secure Area — dedicated machines and staff, no photography and no phones inside the area.
  • Not displayed — drawings, part photos and customer logos never enter sample cabinets, catalogs, the website or social media.
  • Data Isolation — programs and models sit on an access-controlled server, destroyed at project end with a written record.
  • Code-named — traveler cards and packaging labels use internal codes instead of customer part numbers.

Company Profile

Dongguan Changxinda Precision Technology Co., Ltd.Founded in 2008, with a team of 90-102 staff, serving 200+ Customers, export share 50-60%, annual sales of USD 10-20 million, ISO 9001:2015 certified.

Structural parts for robots come one shape per part, and no hand fitting is allowed at assembly. We therefore keep 5-axis machining, stress relief, surface treatment and CMM inspection under one roof, so every part's geometric tolerance is closed internally instead of being sorted out on the customer's line.

Machining EquipmentGantry machining center · 5-axis / 4-axis machining centers · turn-mill · surface grinder
Inspection EquipmentCMM · laser interferometer · straight edge and dial indicator · roughness tester
Large Part CapabilityMaximum machining envelope 1600 x 800 mm, single part weight up to 300 kg
CertificationISO 9001:2015

10 Industries We Serve

01  Consumer Electronics
Phone, tablet and laptop housings · heat sinks · camera brackets · VR/AR headset structural parts · smart wearable housings
Phone, tablet, laptop housings, heat sinks, camera brackets, VR/AR frames, wearable shells
02  Automation & Industrial Equipment
Automation jigs · fixtures · module frames · transmission sliders · motor mounts · sensor housings · conveyor line components
Fixtures, jigs, module frames, sliders, motor mounts, sensor housings, line components
03  Semiconductor & Vacuum Equipment
Vacuum chambers · vacuum fittings · semiconductor equipment precision bases · thermal insulation parts · inspection fixtures
Vacuum chambers, vacuum fittings, precision bases, insulating parts, inspection tooling
04  Medical Devices
Surgical instrument bases · medical device housings · endoscope components · aesthetic equipment structural parts (medical grade aluminum/stainless steel)
Surgical bases, diagnostic housings, endoscope parts, aesthetic frames
05  Automotive
EV motor housings · battery end plates · sensor brackets · lamp structural parts · aftermarket parts · hydraulic valve blocks
EV motor housings, battery plates, sensor brackets, lighting parts, valve blocks
06  Aerospace & UAV
Aircraft structural parts · UAV frames · landing gear components · avionics instrument housings (lightweight precision parts)
Aircraft structures, UAV frames, landing gear fittings, avionics housings
07  Optics & Photonics
Optical lens barrels · lens mounts · light source heat sinks · camera module brackets · inspection optical stages
Lens barrels, lens mounts, light seats, camera brackets, optical platforms
08  Telecommunications
5G heat sink cavities · filter housings · signal adapter brackets · telecom equipment enclosures
5G heat sink cavities, filter parts, signal transition hardware, telecom housings
09  Robotics
Robotic arm joint parts · robot bases · reducer housings · AGV chassis structural parts
Robot joint parts, robot bases, reducer housings, AGV structural parts
10  Instruments & Meters
Inspection equipment housings · precision gauge bases · flow meter parts · laboratory equipment components
Test equipment housings, gauge bases, flow meter parts, lab accessories

Delivery and Logistics

  • Reserved Capacity — machine time is locked weekly for volume programs, so rush orders never displace batch schedules.
  • Two shifts, six days a week — production runs 07:30-22:00, with weekend shifts added in peak season.
  • Buffer Stock — semi-finished stock is held for repeat specifications, cutting repeat order lead time by about 30%.
  • Visible Progress — weekly progress sheet plus shop floor photos, tracking number issued at shipment.
  • Shipping — samples by express in 3-5 days, volume by air or sea, EXW / FOB Shenzhen / CIF.
Send the floor rail assembly drawing and get a tolerance plan and quotation within 24 hours
Send STEP / IGES / DWG / PDF and receive DFM feedback (machinability, stiffness and tolerance chain, weight reduction options) plus a formal quotation within 24 hours.
Dongguan Changxinda Precision Technology Co., Ltd. · Since 2008 · ISO 9001:2015
Keywords: cnc machining parts, robot seventh axis carriage plate, rail face flatness 0.01mm, hard anodizing film compensation, gantry milled plate
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