Dongguan Changxinda Precision Technology Co., Ltd.
8618076650306

Aluminum Guide Tube Support Bracket Bored Boss Clamp Slit CNC Precision Machined 0.01mm

Aluminum Guide Tube Support Bracket Bored Boss Clamp Slit CNC Precision Machined 0.01mm
Place of Origin:Guangdong, China
Brand Name:China-CXD
Certification:ISO 9001:2015
Model Number:Custom
Minimum Order Quantity:1 Piece
Price:USD 5-68 / Piece (according to drawing and quantity)
Standard Packaging:Bore protected with plug, individual bag, desiccant, export-grade master carton, palletized for LCL/FCL shipment
Delivery Time:3-7 days for prototypes, 7-14 days for 10-100 pcs, 14-30 days for mass production
Payment Terms:T/T,L/C,D/A,D/P,Western Union
Supply Ability:10000 Pieces per Month
Product Details
Highlight:

Guide Tube Support Bracket

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Bored Boss Clamp Bracket

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Aluminum Tube Clamp Bracket

Machining Process: 5-axis 3+2 Indexed Machining, Slit Cutting, Post-slit Bore Boring And Reaming, Counterboring
Material: 6061-T6, 7075-T6 Aluminum, 304 / 316L Stainless
Bore Range: 3-40mm, H7 Clamped Fit, H8 Sliding Fit Or Defined Clearance
Bore Perpendicularity To Flange: 0.01mm
Bore Position: +/-0.02mm From Dowel Hole
Bore Roundness After Clamping: Within H7, Verified With Screw Tightened
Flange Face Flatness: 0.02mm
Flange Thickness: +/-0.02mm
Clamp Slit Width: +/-0.02mm
Dowel Hole: H7 Reamed, Position +/-0.02mm
Surface Roughness: Bore Ra 0.8um, Faces Ra 1.6um
Bracket Geometry: L-shape, U-shape, Single Or Twin Boss, Offset Boss, Flange Plate
Finishing: Black Or Clear Anodizing With Bore Masked, Hard Anodizing, Bead Blast, Laser Marking
Inspection: CMM Bore Position And Perpendicularity, Plug Gauge Free And Clamped, Torque Check
Customization: Non-standard Bore, Boss Layout, Clamping Style And Mounting Interface Per Drawing
Lead Time: Prototype 3-7 Days, Mass Production 14-30 Days
Monthly Capacity: 10000 Pcs
Company Established: 2008
Employees: 90-102
Export Ratio: 50-60%
Product Description
Detailed Specifications & Features

This guide tube support bracket is a compact machined body with a precision bored boss for the guide tube, a clamp slit with a tightening screw, and a mounting flange with counterbored holes and a dowel location. Unlike a flat plate, the bracket has to hold a bore true to the mounting face after the slit is cut, because the slit relaxes the bore and any error turns into tube misalignment on the machine. It is used to guide and steady rods, tubes and mandrels on automation stations, laser and dispensing heads, wire and fibre feed systems and small linear actuators.

Machining Route And Control Points

The clamp slit is the step that ruins this part when it is done last without planning. Cutting the slit before the bore is finished, and finishing the bore after the slit, is what keeps the tube running true.

StepOperation and control point
1. Blank preparation6061-T6 bar or plate cut oversize, faces squared, material certificate recorded against the job.
2. Datum face and flangeMounting face machined and used as the datum for everything else; flange thickness and face flatness held to 0.02mm.
3. 5-axis body machiningL-shaped body, stepped locating face and boss outside diameter machined in one clamping with 3+2 axis indexing, so the boss axis and the flange face share one setup.
4. Clamp slit cuttingSlit cut with a slitting saw to a controlled width, positioned so the clamp screw closes the boss evenly on the tube.
5. Bore semi-finishingBoss bore drilled and semi-finished, then the part is released from the clamp so slit relaxation happens before final boring.
6. Bore finishing after slitBore bored and reamed to H7 in a soft-jaw setup referenced on the flange face, so bore-to-face perpendicularity is held after relaxation.
7. Clamp screw holeCross hole drilled and tapped across the slit, thread depth controlled so the screw clamps without bottoming.
8. Flange holesCounterbored mounting holes and one reamed dowel hole machined, position +/-0.02mm from the bore axis.
9. Deburr and cleanSlit edges broken, bore edges chamfered, part ultrasonic cleaned; no burr left inside the bore that would score the tube.
10. Anodizing and verificationBlack or clear anodizing with bore and flange face masked; CMM check of bore position and perpendicularity, plus a plug gauge check with the screw tightened.
Precision Data
Bore toleranceH7, bored and reamed after slitting
Bore perpendicularity to flange face0.01mm
Bore position+/-0.02mm from the dowel hole
Bore roundness after clampingWithin H7, verified with the screw tightened
Flange face flatness0.02mm
Flange thickness+/-0.02mm
Clamp slit width+/-0.02mm
Dowel holeH7 reamed, position +/-0.02mm
Surface roughnessBore Ra 0.8um, faces Ra 1.6um
General tolerance+/-0.01mm critical, +/-0.05mm general

Bore size is checked twice: once free and once with the clamp screw tightened to the specified torque, because a slit boss that is round when free can pinch oval when clamped. That second check is what the customer actually experiences when a tube is inserted.

Non-Standard Customization

The bracket is built around your tube and your mounting surface, so both ends of the part are open to change.

  • Bore diameter from 3mm to 40mm, H7, H8 or a clearance fit depending on whether the tube slides or is clamped.
  • Bracket geometry: L-shape, U-shape, single boss, twin boss for parallel tubes, offset boss, or a plain flange plate.
  • Clamping: single clamp slit with screw, double slit, or a screw-clamp with a separate insert.
  • Mounting: counterbored, countersunk or tapped holes, dowel location, slot for adjustment, or a dovetail for rail mounting.
  • Materials: 6061-T6 for general use, 7075-T6 for higher stiffness, 304 / 316L stainless for washdown and chemical duty.
  • Finishing: black or clear anodizing with bore masked, hard anodizing on clamping surfaces, bead blast, laser part marking.
  • Prototype from 1 piece, with the same program and soft jaws kept for repeat orders.

Send the tube outside diameter with its tolerance, the mounting interface and the load the bracket carries, and our engineering team returns a bore fit recommendation plus a quote, usually within one to two working days.

Company Profile

Dongguan Changxinda Precision Technology Co., Ltd has been a custom CNC machining supplier since 2008, operating from Dongguan, Guangdong, China. The facility runs 4-axis and 5-axis machining centers, turn-mill combined lathes and CNC lathes with about 100 employees, including dedicated CAM programming and quality teams. Over 200 customers are served in medical equipment, robotics, automotive, aerospace, automation, laser, LED, lithium battery and precision testing instruments, and 50-60 percent of output is exported. The company is ISO 9001:2015 certified, with annual sales in the USD 10-20 million range and in-house inspection on CMM and optical equipment. Brackets, clamp bodies and bored housings are routine work, sharing the same capability used for automation fixtures and fluid handling parts.

Stable Delivery
  • Monthly capacity above 10,000 pieces for brackets and small housings, with reserved capacity for repeat programmes.
  • Typical lead time: 3-7 days for prototypes, 7-14 days for 10-100 pieces, 14-30 days for mass production.
  • Programs, soft jaws and the approved first article are archived against your part number, so repeat lots skip programming and fixture making.
  • CMM and torque-checked bore data ship with every lot, so fit on the tube is confirmed before it reaches your line.
  • Rush service and scheduled release shipping available for projects with a fixed line-side date.
  • Export packaging: bore protected with a plug, individual bag, desiccant, master carton, palletized for LCL or FCL.
Typical Applications

Guide tube and rod support on automation stations, laser and dispensing head tube mounts, wire and fibre feed guides, sensor and probe holders, small linear actuator end supports, medical device tube clamps, packaging machine rod guides, and custom non-standard tube support brackets built to customer drawings.

FAQ

Why is the bore finished after the clamp slit is cut?

Cutting the slit releases residual stress and lets the boss relax, so a bore finished beforehand would come out oval or undersized once clamped. The slit is cut first, the part is released, and the bore is then bored and reamed to H7 in a soft-jaw setup referenced on the flange face.

Is the bore checked with the clamp screw tightened?

Yes. Bore size is checked free and again with the clamp screw tightened to the specified torque, and that is the condition the tube actually sees. If the clamped bore falls outside the fit you need, we adjust slit width or screw position before shipping.

Can you make a twin-boss or offset bracket?

Yes. Single or twin bosses for parallel tubes, offset bosses, L or U shapes, or a plain flange plate with a bore are all normal. Send the tube diameters, spacing and mounting interface and we confirm the bore fit and tool reach.

What tolerance do I need on the tube bore?

H7 for a clamped guide tube, H8 for a sliding guide, and a defined clearance fit when the tube must move freely. Send the tube outside diameter with its own tolerance and we recommend the bore fit rather than leaving it to convention.

How is repeat-order quality kept stable?

Programs, soft jaws and the approved first article are archived against your part number, and repeat lots are booked on reserved capacity above 10,000 pieces per month. Each lot ships with CMM and torque-checked bore data.

Send your tube outside diameter, mounting interface and load details, or a STEP model, and our engineering team will return a bore fit recommendation with a quotation, usually within one to two working days.
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