5-Axis Machined Multi-Face Tombstone Fixture Tower with 0.01mm Locating Hole Grid Precision
Tombstone Fixture Tower
,Multi-Face Locating Hole Grid
,5-Axis Fixture Tower
This tombstone fixture tower is machined from 6061-T6 plate and bar into a four-face fixture body that mounts on a 5-axis trunnion or a horizontal machining center pallet. Each of the four faces carries a grid of bored locating holes and stepped clamping pockets referenced to the same base datum, so a part set up on face 3 lands in the same relationship to the machine as the same part on face 1. The tower is used to run four operations or four part variants in one cycle without re-fixturing, which is where most of the cycle time and most of the position drift in small-part machining comes from.
Four-face work on one datum is a machine-capability question, not a fixturing question. This is the route used to keep hole grids mutually aligned.
| Step | Operation and Control Point |
|---|---|
| 1. Blank build | 6061-T6 plate and bar squared and, where size requires, stress-relieved before finish machining to avoid the tower leaning after the pockets are cut. |
| 2. Base preparation | Mounting base machined and ground first: base flatness 0.01mm, dowel holes reamed H7, bolt pattern matched to your pallet or trunnion. |
| 3. Base as the only datum | All four faces are machined with the base as the single datum; no face is used as a reference for another face. |
| 4. 5-axis face machining | Faces machined with 3+2 axis indexing, so the spindle is normal to each face and hole grids are bored rather than interpolated. |
| 5. Locating hole grid boring | Holes bored and reamed to H7, grid pitch held to 0.01mm and each hole position to 0.02mm from the base datum. |
| 6. Stepped clamping pockets | Pockets milled with step depth ±0.02mm so interchangeable jaws and inserts seat at a repeatable height. |
| 7. Tapped mounting holes | Threaded holes drilled and tapped, thread depth controlled, positions verified against the hole grid. |
| 8. Rib and lightening work | Internal ribs and lightening pockets cut to keep mass down without losing stiffness; wall between pockets kept above design minimum. |
| 9. Deburr, clean and mark | All pocket edges broken, holes deburred, faces cleaned and grid coordinates laser marked for operator setup. |
| 10. Final verification | CMM check of hole pitch and position on all four faces, base flatness, perpendicularity between faces, plus a first-article report. |
| Locating hole diameter | H7, bored and reamed |
|---|---|
| Hole grid pitch | ±0.01mm |
| Hole position from base datum | ±0.02mm on all four faces |
| Base flatness | 0.01mm |
| Perpendicularity between faces | 0.02mm |
| Pocket step depth | ±0.02mm |
| Face parallelism | 0.02mm |
| Surface roughness | Pocket floors Ra 0.8µm, faces Ra 1.6µm |
| General tolerance | ±0.01mm critical, ±0.05mm general |
| Repeatability on re-setup | Within the hole grid tolerance, verified with a master pin set |
Boring on an indexed 5-axis face rather than interpolating with a 3-axis path removes the chord error that would otherwise appear as hole size variation across the grid. Base flatness is checked before the tower is packed, because a tower that rocks on the pallet loses every downstream position.
The tower is designed around your pallet, your parts and your spindle reach, so dimensions and face layout are open.
- Face count from 1 to 4, with different hole grids and pocket layouts per face.
- Tower size: height 150–600mm, face width 100–500mm, matched to your trunnion or pallet envelope.
- Hole grids: H7 locating holes, dowel patterns, M6/M8/M10 threaded grids, or a mixed grid for both.
- Pockets: stepped clamping pockets, jaw mount rails, T-slot inserts, or blank faces for later machining.
- Materials: 6061-T6 for general use, 7075-T6 for higher stiffness, cast iron equivalent design guidance on request.
- Interface: pallet bolt pattern, trunnion mount, zero-point clamping studs, lifting eye holes.
- Finishes: clear or black anodizing, hard anodizing on wear faces, laser grid marking.
- Prototype from 1 piece, with the same program and probing routine kept for repeat orders.
Send your pallet drawing or zero-point system details, part sketches and spindle reach, and our engineering team returns a face layout proposal with stiffness and collision notes plus a quote, usually within one to two working days.
Dongguan Changxinda Precision Technology Co., Ltd is a custom CNC machining supplier established in 2008 in Dongguan, Guangdong, China. The shop runs 4-axis and 5-axis machining centers, turn-mill combined lathes and CNC lathes with roughly 100 staff, including dedicated CAM programming and quality teams. More than 200 customers are served in medical equipment, robotics, automotive, aerospace, automation, laser, LED, lithium battery and precision testing instruments, and 50–60 percent of output is exported. The company is ISO 9001:2015 certified, holds annual sales in the USD 10–20 million range, and inspects in house on CMM and optical measurement equipment. Fixture towers, pallet tooling and multi-face machined bodies with tight hole grids are established work, using the same capability applied to automation fixtures and precision housings.
- Monthly capacity above 10,000 pieces across the fixture family, with reserved capacity for repeat programmes.
- Typical lead time: 3–7 days for prototypes, 7–14 days for 10–100 pieces, 14–30 days for mass production.
- Programs, probing routines and the approved first article are archived against your part number, so repeat lots start without re-programming.
- CMM grid data and a first-article report ship with every lot, so your setup can be validated before production starts.
- Rush service and scheduled release shipping available for projects with a fixed line-side date.
- Export packaging: base face protected, foam cradles around faces, crate with pallet for LCL and FCL.
5-axis trunnion and horizontal machining center pallets, small-part batch production on tombstones, robotics and automation fixture stations, inspection and CMM fixture bodies, welding and assembly jigs, laser marking and cleaning stations, and custom non-standard multi-face fixture bodies built to customer pallet standards.
The mounting base is machined and ground first and used as the single datum for every face; no face references another. Faces are then machined with 3+2 axis indexing and holes are bored rather than interpolated, holding grid pitch at 0.01mm and position from the base at 0.02mm, verified on the CMM across all four faces.
Yes. Different grids, different pocket layouts and different part families per face are the normal case; that is the point of a tombstone. Send the layouts for each face with your pallet drawing and we confirm reach, stiffness and collision clearance.
Internal ribs and lightening pockets are designed to keep mass low without losing stiffness, and face thickness is checked against the tallest pocket. If your part requires deep pockets on a tall tower, we flag the trade-off between pocket depth and rigidity during the DFM review.
Pallet bolt patterns, trunnion mounts, zero-point clamping studs, dowel pin locations and lifting holes. Send the pallet or zero-point drawing and the base is machined to that interface with dowel holes reamed H7.
Programs, probing routines and the approved first article are archived against your part number, and repeat lots run on reserved capacity above 10,000 pieces per month. Each lot ships with CMM grid data and a first-article report, so setup can be validated before production.
Send your pallet or zero-point drawing, per-face layouts and spindle reach, and our engineering team will return a face layout proposal with stiffness notes and a quotation, usually within one to two working days.