Turn-Mill CNC Aviation-Grade Aluminum Connector Housing with Multi-Step Internal Cavity, Precision Internal Thread, and Locating Holes
Turn-Mill CNC Aviation-Grade Aluminum Connector Housing with Multi-Step Internal Cavity, Precision Internal Thread, and Locating Holes
Place of Origin:China
Brand Name:China-CXD
Certification:ISO9001
Model Number:Custom
Minimum Order Quantity:1 piece
Price:According to the drawings
Standard Packaging:Standard export packaging or custom
Delivery Time:3-7 days. Small batch (10-100 pcs): 7-14 days. Mass production: 14-30 days depending on quantity and complexity. Rush service available for urgent projects.
Supply Ability:10000Pcs/Month
Product Details
Highlight:
Multi-Step Internal Cavity Connector Housing
,Precision Internal Thread Connector Housing
,Locating Pin Holes Connector Housing
Maxturninglength:
Depends On Model (e.g., 300mm - 1000mm)
Spindleconfiguration:
Multiple Spindles For Simultaneous Operations
Spindletype:
Main Spindle With Milling Spindle
Rapidtraverserate:
Up To 40 M/min
Feedrate:
Varies, Typically Up To 20 M/min
Turrettype:
Motorized Or Hydraulic Turret
Milling Head:
Powered Milling Head With Multiple Axes
Axiscontrol:
Multi-axis Control (typically 5-axis Or More)
Axisnumber:
Typically 3 To 5 Axes
Automationlevel:
High Automation With Robotic Loading/unloading Options
Control System:
CNC (Computer Numerical Control)
Maximum Turning Diameter:
300 Mm
Toolmagazinecapacity:
20 To 60 Tools
Accuracy:
High Precision (e.g., ±0.005mm)
Chucksize:
Varies, Commonly 6 To 12 Inches
Product Description
Detailed Specifications & Features
Turn-Mill CNC Aviation-Grade Aluminum Connector Housing
Dongguan Changxinda Precision Technology Co., Ltd. specializes in high-precision aviation-grade connector housings and custom aluminum internal cavity components for aerospace, defense, and high-reliability industrial applications. With 18+ years of CNC machining experience and advanced turn-mill composite machining centers, we deliver precision multi-feature rotational-milling parts that meet the stringent requirements of aviation connector manufacturers worldwide.
Product Overview
This custom aviation-grade aluminum connector housing is designed for aviation connector systems and aerospace equipment integration. It features a multi-step internal cavity, precision internal thread, side wall locating pin holes, snap-fit engagement slot, central hex wrench flat section, and bottom external thread - all produced in a single one-piece turn-mill composite CNC machining operation from aviation-grade aluminum bar.
Key Features
- Turn-mill composite machining for internal + external features in single setup
- Aviation-grade aluminum alloy for aerospace strength-to-weight requirements
- One-piece monolithic construction from solid aviation aluminum bar
- Multi-step internal cavity with accurate diameter at each step level
- Precision internal thread with accurate profile and consistent pitch
- Side wall locating pin holes with accurate diameter and depth
- Snap-fit engagement slot for quick component retention
- Central hex wrench flat section for tool engagement
- Bottom external thread for primary mounting interface
- Strict dimensional tolerance control: +/-0.01mm
- Material options: 7075, 6061, 2A12, 6063 aviation-grade aluminum
- Optional anodizing (hard, black, clear) or chem film (MIL-DTL-5541)
Benefits
- Aviation-Grade Material: 7075 aluminum provides aerospace strength-to-weight ratio
- Internal Cavity Integration: Multi-step internal cavity mounts pins, sockets, and electronic components
- High Thread Accuracy: Internal and external threads with reliable engagement under vibration
- Precise Orientation: Locating pin holes ensure accurate angular and axial positioning
- Quick Assembly: Snap-fit slot enables rapid internal component retention
- Proper Torque: Hex wrench flats ensure consistent installation force
- Single-Setup Production: Turn-mill composite produces all features in one setup for perfect alignment
- Quality Assured: ISO 9001 certification and ZEISS CMM inspection ensure aerospace-grade precision
Applications
- Aviation Connector Systems: Precision housing for aviation connector and aerospace electrical systems
- Aerospace Equipment Integration: Component for aerospace equipment and avionics integration
- High-Reliability Industrial Connectors: Housing for high-reliability industrial connector systems
- Defense Connector Systems: Precision housing for defense applications
- Avionics Connector Housings: Connector housing for avionics equipment and aircraft systems
- Sensor System Connector Housings: Housing for sensor system and measurement equipment connectors
Why Choose Us
- Turn-Mill CNC Expert: 18+ years specialized experience in turn-mill composite machining
- Aerospace Material Capability: Specialized in 7075, 6061, 2A12 aviation-grade aluminum alloys
- Aviation Industry Knowledge: Understanding of aviation connector and aerospace requirements
- ISO 9001:2015 Certified: Internationally recognized quality management
- Source Factory: Direct turn-mill CNC machining factory with full-service custom production
- Batch Reliability: Stable delivery with high dimensional consistency for batch production
Frequently Asked Questions
What is a turn-mill CNC aviation-grade aluminum connector housing and what does it do?
A turn-mill CNC aviation-grade aluminum connector housing is a precision multi-feature component designed for aviation connector systems and aerospace equipment integration. It integrates multiple features including internal cavities, threads, and locating holes - all produced in a single machining operation from aviation-grade aluminum bar.
Why is aviation-grade aluminum important for connector housings?
Aviation-grade aluminum alloys provide excellent strength-to-weight ratio critical for aerospace applications, outstanding machinability for precise internal features, corrosion resistance for harsh environments, and good thermal conductivity for heat dissipation.
How does the multi-step internal cavity work?
The multi-step internal cavity is precision-machined with accurate diameters and consistent step depths. This configuration provides versatile internal mounting space for connector pins, sockets, and electronic components, with each step providing accurate positioning for proper alignment.
What tolerances can you achieve on aviation connector housings?
We achieve +/-0.01mm on critical dimensions including internal cavity step diameters, thread diameters, locating pin hole positions, and overall housing dimensions. Geometric tolerances are controlled to specifications essential for aviation connector reliability.
Can you produce custom aviation connector housing designs?
Yes, we specialize in custom aviation connector housing manufacturing. Our engineering team works from your 2D drawings, 3D CAD files, or physical samples to develop connector housings with custom configurations, providing DFM feedback to optimize for turn-mill composite manufacturing.
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