Turn-Mill CNC Aluminum Flange Connector Housing with Complex Layered Internal Cavity and Multi-Hole Structure
Turn-Mill CNC Aluminum Flange Connector Housing with Complex Layered Internal Cavity and Multi-Hole Structure
Place of Origin:China
Brand Name:China-CXD
Certification:ISO9001
Model Number:Custom
Minimum Order Quantity:1 piece
Price:According to the drawings
Standard Packaging:Standard export packaging or custom
Delivery Time:3-7 days. Small batch (10-100 pcs): 7-14 days. Mass production: 14-30 days depending on quantity and complexity. Rush service available for urgent projects.
Payment Terms:L/C,D/A,D/P,T/T
Supply Ability:10000Pcs/Month
Product Details
Highlight:
Turn-Mill CNC Machining Flange Connector Housing
,Complex Layered Internal Cavity Aluminum Flange Connector
,Multi-Hole Structure Precision Flange Housing
Control System:
CNC (Computer Numerical Control)
Automationfeature:
Optional Robotic Loading/unloading
Feedrate:
Up To 20 M/min
Precision:
±0.01 Mm
Surfacefinish:
Smooth Surface Finish
Dimensions:
2500 Mm X 1800 Mm X 2000 Mm
Axis:
Typically 4 To 5 Axis
Powerrequirement:
15 KW
Maxturninglength:
500 Mm
Axiscount:
Typically 5-axis Or More
Maxturningdiameter:
300 Mm
Rapidtraverserate:
Up To 40 M/min
Materialcompatibility:
Steel, Aluminum, Titanium, And Other Metals
Automationlevel:
Semi-automatic / Fully Automatic Options
Coolingsystem:
Integrated Coolant System
Product Description
Detailed Specifications & Features
Turn-Mill CNC Aluminum Flange Connector Housing
Dongguan Changxinda Precision Technology Co., Ltd. specializes in high-precision flange connector housings, custom aluminum complex cavity components, and precision multi-feature connector enclosures for aviation, industrial equipment, and high-reliability connector applications. With 18+ years of CNC machining experience and advanced turn-mill composite machining centers, we are the trusted partner for aviation connector manufacturers and industrial equipment builders worldwide.
Product Overview
This custom aluminum flange connector housing is a precision multi-feature component designed for aviation connector systems and industrial equipment integration. It integrates a precision square flange base with slotted mounting holes, multi-step cylindrical body sections, complex layered internal cavity, multi-hole structure pattern, side threaded mounting holes, and internal keyway features - all produced in a single one-piece turn-mill composite CNC machining operation from solid aluminum bar.
Key Features
- Turn-mill CNC expert with 18+ years flange connector and complex cavity component experience
- Turn-mill composite machining for prismatic + complex cavity features in single setup
- Eliminates secondary clamping errors through one-piece single-setup forming
- High consistency across production batches
- Complex layered internal cavity with multiple diameter levels
- Multi-hole structure pattern for distributed internal component mounting
- Side threaded mounting holes for external access installation
- Internal keyway features for positive rotational orientation
- Square flange base with accurate flat-to-flat dimensions
- Slotted mounting holes for installation tolerance compensation
- Strict dimensional tolerance control: +/-0.01mm
- Material options: 6061, 7075, 2A12, 6063 aluminum
- Optional anodizing or chem film (MIL-DTL-5541) treatments
- ZEISS CMM inspection with 100% pre-shipment verification
- ISO 9001:2015 certified quality management
Primary Benefits
- Single-Setup Advantage: One-piece turn-mill composite forming eliminates secondary clamping errors
- Complex Cavity Integration: Layered internal cavity + multi-hole structure in single component
- Slotted Mounting Holes: Adjustable mounting for installation tolerance compensation
- Side Threaded Access: External threaded holes for internal component installation without disassembly
- Keyway Orientation: Internal keyways ensure positive rotational orientation for indexed mounting
- Batch Consistency: Single-setup production ensures high consistency across production batches
- Aviation-Grade Material: 7075/2A12 aluminum options for aerospace strength-to-weight requirements
- Quality Assured: ISO 9001 certification and ZEISS CMM inspection ensure aviation-grade precision
Applications
- Aviation Connector Systems: Precision housing for aviation connector and aerospace electrical integration
- Industrial Equipment Connector Housings: Housing for industrial equipment and panel-mount connectors
- Complex Multi-Feature Connector Systems: Housing for connectors requiring complex internal architecture
- High-Reliability Connector Systems: Precision housing for high-reliability industrial and aviation connectors
- Engineering Project Connector Housings: Component for engineering project and procurement connectors
- Equipment Panel-Mount Connectors: Housing for equipment panel and bulkhead mount connectors
- Multi-Component Integration Connectors: Housing for connectors integrating multiple internal components
- Specialized Custom Aviation Connectors: Custom housing for specialized aviation and industrial applications
Why Choose Changxinda
Turn-Mill CNC Expert: 18+ years specialized experience in turn-mill composite machining and complex cavity connector production
Complex Cavity Capability: Turn-mill composite enables complex layered cavity + multi-hole in single setup
Aviation Industry Knowledge: Understanding of aviation connector, aerospace equipment, and high-reliability requirements
ISO 9001:2015 Certified: Internationally recognized quality management for precision components
Material Expertise: Specialized in 6061, 7075, 2A12, 6063 aluminum for aviation and industrial connector housings
Source Factory: Direct turn-mill CNC machining factory with full-service custom production support
Trade Order Support: Experienced in engineering procurement and international trade order fulfillment
Batch Reliability: Stable delivery with high dimensional consistency for batch production
Complex Cavity Capability: Turn-mill composite enables complex layered cavity + multi-hole in single setup
Aviation Industry Knowledge: Understanding of aviation connector, aerospace equipment, and high-reliability requirements
ISO 9001:2015 Certified: Internationally recognized quality management for precision components
Material Expertise: Specialized in 6061, 7075, 2A12, 6063 aluminum for aviation and industrial connector housings
Source Factory: Direct turn-mill CNC machining factory with full-service custom production support
Trade Order Support: Experienced in engineering procurement and international trade order fulfillment
Batch Reliability: Stable delivery with high dimensional consistency for batch production
Frequently Asked Questions
What is a turn-mill CNC aluminum flange connector housing and what does it do?
A turn-mill CNC aluminum flange connector housing is a precision multi-feature component designed for aviation connector systems, industrial equipment integration, and complex connector applications requiring both square mounting flange and complex multi-feature internal cavity in a single component.
Why is single-setup turn-mill composite machining critical for this connector?
The turn-mill composite machining process produces all features in a single setup operation, eliminating secondary clamping errors, ensuring perfect concentricity and alignment between all features, and providing high consistency across production batches.
How does the complex layered internal cavity work?
The complex layered internal cavity is precision-machined with multiple internal diameter levels, consistent step depths, and tight concentricity to outer features, providing versatile internal mounting space for connector pins, sockets, electronic components, sealing elements, or sensor integration.
What tolerances can you achieve on complex flange connector housings?
We achieve +/-0.01mm on critical dimensions including square flange flat-to-flat dimensions, slotted mounting hole width and length, complex internal cavity step diameters and depths, multi-hole structure diameters and positions, and overall housing length dimensions.
Do you support engineering procurement and international trade orders?
Yes, we support both engineering procurement customers and international trade orders with full export documentation and logistics support. Our full prototype-to-mass production workflow ensures smooth transition from sample development to volume production.
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