Dongguan Changxinda Precision Technology Co., Ltd.
8618076650306

Precision machining of new energy vehicle parts

Precision machining of new energy vehicle parts
Place of Origin:China
Brand Name:China-CXD
Certification:ISO9001
Model Number:Custom
Minimum Order Quantity:1 piece
Price:According to the drawings
Standard Packaging:Standard export packaging or custom
Delivery Time:3-7 days. Small batch (10-100 pcs): 7-14 days. Mass production: 14-30 days depending on quantity and complexity. Rush service available for urgent projects.
Payment Terms:L/C,D/A,D/P,T/T
Supply Ability:10000Pcs/Month
Product Details
Tolerance: ±0.01 Mm
Quality Control: ISO 9001 Certified, 100% Inspection
Application: Engine Components, Transmission Parts, Suspension
Heat Treatment: Available Upon Request
Production Volume: Prototype To Mass Production
Surface Finish: Ra 0.8 - 3.2 µm
Cnc Machines: 3-axis, 4-axis, 5-axis
Post Processing: Anodizing, Painting, Plating
Machining Type: Milling, Turning, Drilling
Cad File Support: STEP, IGES, STL, DXF
Material: Aluminum, Steel, Titanium, Plastic
Max Workpiece Size: 500 X 500 X 300 Mm
Lead Time: 5 - 20 Days
Product Description
Detailed Specifications & Features

Our precision machining of automotive hardware hollow bolt is precision engineered for automotive lightweight applications, sensor mounting, fluid passage connections, and custom automotive fastener applications where weight reduction, structural reliability, and precision fitment are critical. Each hollow bolt is manufactured on advanced CNC machining centers with 4-axis and 5-axis capabilities, maintaining tolerances as tight as +/-0.01mm to ensure proper thread engagement, reliable assembly, and consistent quality in demanding automotive environments.

This custom automotive hollow bolt features a precision-machined hollow tubular tip for weight reduction or fluid/gas passage, multiple longitudinal slots for cooling, weight reduction, or anti-slip grip, a precision cylindrical body with circumferential groove for O-ring sealing or snap ring retention, and a large external hex base for wrench tightening. Our precision machining capabilities enable complex geometries including thin-wall hollow sections, precise slot patterns, hex profiles, and integrated sealing features - all machined from solid stainless steel billets.

Precision machining of automotive hardware delivers exceptional advantages for hollow bolt manufacturing. The hollow design achieves 30-50% weight reduction compared to solid bolts while maintaining structural integrity. Our precision machining process ensures thin walls maintain uniform thickness, slot patterns are precisely positioned, and all features meet exact specifications. Mirror-polished surface finish reaching Ra 0.2-0.4um provides superior corrosion resistance and aesthetic appeal.

This automotive hollow bolt is manufactured from high-quality materials per automotive industry specifications - including stainless steel (303/304/316 for corrosion resistance), titanium (Ti-6Al-4V for maximum weight savings), aluminum (7075 for lightweight applications), and alloy steel (for high strength) - selected based on your weight, strength, and corrosion resistance requirements. The precision CNC machining process ensures all hollow features, slots, and threads meet exact specifications with tight tolerances.

Our ISO 9001:2015 certified quality management system ensures consistent quality across every production run following GB/T 1804-2000 standard with strict tolerance control. Each precision machined automotive hollow bolt undergoes comprehensive dimensional inspection using coordinate measuring machines and optical comparators to verify hollow concentricity, slot positioning, hex base dimensions, and geometric tolerances. Surface finish and material properties are verified. Complete inspection reports and material certificates are provided with every shipment.

These precision machining of automotive hardware hollow bolts serve applications across automotive sensor mounting hollow bolts, vehicle lightweight assembly fasteners, automotive fluid passage fittings, automotive electronics mounting studs, racing application lightweight fasteners, EV battery mounting hollow bolts, automotive wiring pass-through connectors, and custom OEM automotive hollow hardware. The hollow design is particularly suited for weight-sensitive applications, fluid/gas passages, and assembly simplification.

We support your complete automotive hardware development cycle with flexible manufacturing options from prototype to mass production. Our precision machining capabilities accelerate automotive part development. Validate designs with rapid prototypes for fit and function testing, refine through small batch testing for performance validation, and scale to high-volume production for commercial manufacturing. Our experienced engineering team provides DFM feedback to optimize automotive hollow bolt designs for manufacturability, weight savings, and cost. Fast delivery and consistent quality ensure customer satisfaction.

Key Features
  • Precision machining with +/-0.01mm dimensional tolerance
  • Hollow tubular design for 30-50% weight reduction
  • Multiple longitudinal slots for cooling or anti-slip
  • Precision cylindrical body with circumferential groove
  • Large external hex base for wrench tightening
  • Mirror-polished surface finish (Ra 0.2-0.4um)
  • Thin-wall hollow sections with uniform thickness
  • Custom material selection (SS, titanium, aluminum)
  • Automotive industry standard compliance
  • Lightweight design for fuel efficiency
  • Prototype to mass production capabilities
  • ISO 9001:2015 certified following GB/T 1804-2000
Benefits
  • Hollow design achieves 30-50% weight reduction
  • Longitudinal slots enable cooling and weight savings
  • Hex base provides convenient wrench access
  • Mirror finish ensures superior corrosion resistance
  • Thin walls maintain structural integrity with uniform thickness
  • Lightweight design improves vehicle fuel efficiency
  • Custom designs meet specific automotive requirements
  • Fast delivery accelerates automotive part development
Applications
  • Automotive sensor mounting hollow bolts
  • Vehicle lightweight assembly fasteners
  • Automotive fluid passage hollow fittings
  • Automotive electronics mounting studs
  • Racing application lightweight fasteners
  • EV battery mounting hollow bolts
  • Automotive wiring pass-through connectors
  • Custom OEM automotive hollow hardware
Why Choose Us
  • 15+ years precision CNC machining experience since 2008
  • ISO 9001:2015 certified manufacturing facility
  • Advanced 4-axis and 5-axis CNC machining centers
  • Specialized expertise in automotive hollow bolt manufacturing
  • Automotive industry standards compliance
  • Rapid prototyping: samples delivered in 5-10 days
  • Fast delivery with consistent quality
  • Complete quality documentation and material traceability
FAQ
Q: What materials do you use for automotive hollow bolts?

A: We work with various materials per automotive industry specifications: stainless steel (303/304/316 for corrosion resistance), titanium (Ti-6Al-4V for maximum weight savings), aluminum (7075 for lightweight applications), alloy steel (for high strength), and custom alloys. All materials comply with ASTM and automotive industry standards with full material traceability certification.

Q: What weight reduction can hollow bolts achieve?

A: Our hollow bolts typically achieve 30-50% weight reduction compared to equivalent solid bolts while maintaining structural integrity. The exact weight savings depend on hollow depth, wall thickness, and material selection. We optimize hollow dimensions to maximize weight savings while ensuring the bolt meets your strength and torque requirements.

Q: What automotive hollow bolt sizes can you manufacture?

A: We manufacture precision machined automotive hollow bolts from compact M3 to large M36 sizes. Our CNC capabilities accommodate hollow sections with wall thickness from 0.5mm to 5mm, overall lengths from 20mm to 300mm, and custom hex dimensions, slot patterns, and groove specifications based on your specific requirements.

Q: What is the purpose of longitudinal slots?

A: Longitudinal slots on hollow bolts serve multiple purposes: weight reduction (additional material removal), cooling/airflow (for heat dissipation in high-temperature applications), fluid passage (allowing gas/liquid flow through the bolt), and anti-slip grip (improving hand tool engagement). We customize slot number, width, depth, and pattern per your application needs.

Q: Can you produce custom hollow and slot configurations?

A: Yes, we specialize in custom hollow and slot configurations including hollow depth, wall thickness uniformity, slot count (4-16 slots typical), slot width (0.5mm to 5mm), slot depth, and slot positioning. Our precision CNC machining ensures exact slot geometry and uniform wall thickness for reliable performance.

Q: What surface finishes are available?

A: We offer various surface finishes including mirror-polished (Ra 0.2-0.4um), passivation (for stainless steel), zinc plating, nickel plating, chrome plating, black oxide, and custom coatings. Surface treatments enhance corrosion resistance and provide desired aesthetic appearance per automotive industry standards.

Q: What is the typical lead time for automotive hollow bolts?

A: Prototype samples: 5-10 days. Small batch (10-100 pcs): 2-3 weeks. Medium batch (100-1000 pcs): 3-5 weeks. Large production (1000+ pcs): 5-8 weeks. Fast delivery and consistent quality ensure high customer satisfaction. Rush orders can be accommodated upon request.

Q: What tolerances can you achieve on hollow features?

A: We achieve hollow concentricity within 0.01mm, wall thickness uniformity within 0.02mm, slot positional accuracy within 0.02mm, and overall dimensional tolerance within +/-0.01mm. Our advanced 5-axis CNC centers with specialized tooling maintain tight geometric tolerances following GB/T 1804-2000 and automotive industry standards.

Q: Do you comply with automotive industry standards?

A: Yes, our automotive hardware manufacturing complies with major automotive industry standards including IATF 16949 compatible processes, ISO 9001:2015, customer-specific requirements, and material traceability requirements. We provide PPAP documentation, material certificates, dimensional reports, and other quality documentation required by automotive customers.

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