Dongguan Changxinda Precision Technology Co., Ltd.
8618076650306

Humanoid Robot Ankle Joint Linkage Plate 7075 Aluminum CNC Machining Parts 0.01mm Bore Fit

Humanoid Robot Ankle Joint Linkage Plate 7075 Aluminum CNC Machining Parts 0.01mm Bore Fit
Place of Origin:Dongguan, Guangdong, China
Brand Name:Changxinda
Certification:ISO 9001:2015
Model Number:CXDC-HR-AJLP
Minimum Order Quantity:1 Piece (prototype) / 30 Pieces (serial)
Price:USD 22 - 165 / Piece
Standard Packaging:Bubble bag per piece, foam-partitioned export carton; FAI and dimensional report inside
Delivery Time:6-8 working days for prototypes, 15-20 days for serial orders
Payment Terms:T/T
Supply Ability:8000 Pieces per Month
Product Details
Highlight:

Ankle Joint Linkage Plate

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7075 Thin Wall 3mm

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0.01mm Coaxial Bores

Material: 7075-T6 Aluminum, Optional 6061-T6, 6082, 7050, TC4 Titanium
Process: 5-axis CNC Milling, Vacuum Chuck, Symmetric Material Removal, Bores In One Setup
Bearing Bores: H7 +/-0.005 Mm, Coaxiality 0.01 Mm, Roundness 0.005 Mm
Mounting Face: Flatness 0.01 Mm, Ra 0.8
Wall Thickness: 3.0 Mm +/-0.05 Mm Thin Wall, Ribs 4-8 Mm
Bolt Holes: Position +/-0.02 Mm, M3 / M4
Cable Channel: 4-8 Mm Wide, R2 Or Larger, Polished Ra 1.6
Surface Finish: Black Hard Anodized 25 Um, Fits Masked
Size Range: 60x40x15 Mm To 220x150x60 Mm
Process Capability: Cpk >= 1.33 On Key Dimensions
Inspection: CMM, Bore Gauge, Roundness Tester, Ultrasonic Thickness Gauge
Quality Document: FAI Report, Material Certificate 3.1, Dimensional Report
Customization: Bearing Type, Rib Layout, Wall Thickness And Sensor Pocket
Confidentiality: NDA Signed, Isolated Cell, Coded Part Numbers, Version Archiving
Lead Time: 6-8 Days Prototype, 15-20 Days Serial
MOQ: 1 Piece Prototype
Product Description
Detailed Specifications & Features
Lower Limb · 7075-T6 · Thin Wall 3 mm

Humanoid Robot Ankle Joint Linkage Plate — Stiff at 3 mm Wall

The ankle is the most severely loaded location on a humanoid robot: landing impact reaches 3-5 times static body weight, while installation space is a third of that in the arm. This link plate uses 7075-T6 milled to 3 mm walls with radial ribs, 0.01 mm coaxiality between the two bearing bores, cutting 35% weight versus a 6061 design while nearly doubling ankle torsional stiffness.

Why Ankle Parts Are Harder Than Arm Parts

Parts that all get called joint links are judged by completely different standards in the lower and upper limbs.

  • Impact load — landing, emergency stops and single-leg support all produce transient impact; the part must be stiff without added weight, or the ankle shows elastic lag and gait chatter.
  • Thin wall stiffness — 3 mm walls in 7075 deflect easily under clamping force, so we use vacuum chucking, light cuts and symmetrical material removal rather than clamp-then-mill.
  • Dual bearing coaxiality — if the two H7 bearing bores are not coaxial, the outer rings are forced to tilt and bearing life is halved. We bore both in one clamping to 0.01 mm coaxiality.
  • Sensor Cable Routing — the six-axis force sensor and encoder harness pass through the sole plate; channels are R2 or larger and polished so long-term gait vibration does not wear through the insulation.
  • Weight Is Runtime — every 100 g removed from the lower limbs measurably improves runtime and joint motor temperature rise.

Product Specifications

Material7075-T6 aluminum (optional 6061-T6, 6082, 7050, TC4 titanium alloy)
Machining Method5-axis CNC milling with vacuum chucking and symmetrical material removal, both bearing bores bored in one setup
Dual bearing boresH7 ±0.005 mm, coaxiality 0.01 mm, roundness 0.005 mm
Mounting FaceFlatness 0.01 mm, Ra 0.8
Wall thickness3.0 mm ±0.05 mm (thin wall zone), ribs 4-8 mm
Bolt holesPosition ±0.02 mm, M3 / M4 threads or through holes
Sensor cable routing groove4-8 mm wide, R2 or larger fillets, polished to Ra 1.6
Surface TreatmentBlack hard anodizing 25 µm with mating faces masked, optional clear bead blasting
Envelope Range60 x 40 x 15 mm to 220 x 150 x 60 mm
MOQ / Lead TimeSampling from 1 piece; volume from 30 pieces; 6-8 days for samples, 15-20 days for production

Production Process: 9 Operations

01Structure and Load Review
Ankle motion envelope, landing impact load, bearing model and harness routing verified, with ribs that would interfere with the foot and under-thick loaded walls flagged.
02Material and Flaw Detection
7075-T6 plate received by heat number with a 3.1 material certificate; thick plate ultrasonically sampled to exclude lamination.
03Roughing and Symmetrical Material Removal
Held on a vacuum chuck, OD and weight-relief pockets rough milled symmetrically with 0.6 mm per side to avoid bending from one-sided material removal.
04First stress relief
Low-temperature stress relief releases 7075 rolling and machining stress, preventing thin-wall springback after finishing.
05Finish mill datum face
Bearing bore face and foot mounting face finish milled to 0.01 mm flatness, establishing one common datum.
06Both bores bored in one setup
Both H7 bearing bores finish bored from one location, 0.01 mm coaxiality and 0.005 mm roundness, avoiding second-setup error.
07Hole pattern and routing grooves
Locating holes drilled and reamed, M3/M4 threads tapped; sensor routing groove milled with R2 or larger fillets.
08Surface Treatment
Hard anodizing with bearing bores and mounting faces masked; bore diameters and flatness re-checked afterwards.
09Inspection and Packing
CMM checks coaxiality, flatness and hole position; individual bubble bag with compartmented foam to protect thin walls from impact distortion.

Tolerance Targets and Inspection Methods

Coaxiality of the two bearing bores0.01 mmCMM, 100% inspection
Bearing bore sizeH7 ±0.005 mmBore gauge, 100% inspection
Bore roundness0.005 mmRoundness tester / CMM, sampling
Foot mounting face flatness0.01 mmCMM / surface plate, 100% inspection
Thin wall thickness±0.05 mmUltrasonic thickness gauge, sampling
Hole position±0.02 mmCMM, first article plus every batch
Process capability on critical dimensionsCpk ≥ 1.33SPC records retained with each batch

Custom Engineering

Every humanoid robot ankle is a different structure, so off-the-shelf parts mean nothing here.

  • Bearing and pin matching — bore and shoulder customized to your crossed roller, deep groove or self-lubricating bushing selection.
  • Stiffness Customization — rib direction and wall thickness tuned to machine mass and gait frequency, optimal between 2.5 and 5 mm.
  • Material Options — 7075 for weight saving, 6061 for cost, titanium for corrosion resistance; we provide a weight and cost comparison of all three.
  • Sensor Integration — six-axis force sensor mounting face and cable channel reserved, with clearance pockets cut to the sensor model.
  • Small batch validation — start from one piece, 3-5 iterations with your test bench, drawing revisions fully traceable.

Confidentiality and IP Protection

The drawings of a complete humanoid robot are often the core competitiveness of the next machine generation. We apply both physical and data isolation on a per-project basis.

  • NDA First — mutual NDA and non-circumvention agreement signed before drawings are received.
  • Isolated Secure Area — dedicated machines and staff, no photography and no phones inside the area.
  • Not displayed — drawings, part photos and customer logos never enter sample cabinets, catalogs, the website or social media.
  • Data Isolation — programs and models sit on an access-controlled server, destroyed at project end with a written record.
  • Code-named — traveler cards and packaging labels use internal codes instead of customer part numbers.
  • Version Control — every drawing revision is archived separately and superseded programs destroyed as agreed.

Company Profile

Dongguan Changxinda Precision Technology Co., Ltd.Founded in 2008, with a team of 90-102 staff, serving 200+ Customers, export share 50-60%, annual sales of USD 10-20 million, ISO 9001:2015 certified.

Our approach to robot structural parts is to keep tolerances inside the factory: rough machining, stress relief, finishing, surface treatment and CMM inspection all happen on one site, so thin-wall parts do not distort in transit and handling, and no fitting is needed on the customer's line.

Machining Equipment5-axis / 4-axis machining centers · turn-mill · CNC lathes · surface grinders
Inspection EquipmentCMM · roundness tester · vision measuring machine · roughness tester · ultrasonic thickness gauge
Humanoid Robot ExperienceJoint housings, flanges, links, ankle link plates and wrist flanges are all in production
CertificationISO 9001:2015

10 Industries We Serve

01  Consumer Electronics
Phone, tablet and laptop housings · heat sinks · camera brackets · VR/AR headset structural parts · smart wearable housings
Phone, tablet, laptop housings, heat sinks, camera brackets, VR/AR frames, wearable shells
02  Automation & Industrial Equipment
Automation jigs · fixtures · module frames · transmission sliders · motor mounts · sensor housings · conveyor line components
Fixtures, jigs, module frames, sliders, motor mounts, sensor housings, line components
03  Semiconductor & Vacuum Equipment
Vacuum chambers · vacuum fittings · semiconductor equipment precision bases · thermal insulation parts · inspection fixtures
Vacuum chambers, vacuum fittings, precision bases, insulating parts, inspection tooling
04  Medical Devices
Surgical instrument bases · medical device housings · endoscope components · aesthetic equipment structural parts (medical grade aluminum/stainless steel)
Surgical bases, diagnostic housings, endoscope parts, aesthetic frames
05  Automotive
EV motor housings · battery end plates · sensor brackets · lamp structural parts · aftermarket parts · hydraulic valve blocks
EV motor housings, battery plates, sensor brackets, lighting parts, valve blocks
06  Aerospace & UAV
Aircraft structural parts · UAV frames · landing gear components · avionics instrument housings (lightweight precision parts)
Aircraft structures, UAV frames, landing gear fittings, avionics housings
07  Optics & Photonics
Optical lens barrels · lens mounts · light source heat sinks · camera module brackets · inspection optical stages
Lens barrels, lens mounts, light seats, camera brackets, optical platforms
08  Telecommunications
5G heat sink cavities · filter housings · signal adapter brackets · telecom equipment enclosures
5G heat sink cavities, filter parts, signal transition hardware, telecom housings
09  Robotics
Robotic arm joint parts · robot bases · reducer housings · AGV chassis structural parts
Robot joint parts, robot bases, reducer housings, AGV structural parts
10  Instruments & Meters
Inspection equipment housings · precision gauge bases · flow meter parts · laboratory equipment components
Test equipment housings, gauge bases, flow meter parts, lab accessories

Delivery and Logistics

  • Reserved Capacity — machine time is locked weekly for volume programs, so rush orders never displace batch schedules.
  • Two shifts, six days a week — production runs 07:30-22:00, with weekend shifts added in peak season.
  • Buffer Stock — semi-finished stock is held for repeat specifications, cutting repeat order lead time by about 30%.
  • Visible Progress — weekly progress sheet plus shop floor photos, tracking number issued at shipment.
  • Shipping — samples by express in 3-5 days, volume by air or sea, EXW / FOB Shenzhen / CIF.
Send the ankle assembly drawing and get a weight reduction and stiffness plan within 24 hours
Send STEP / IGES / DWG / PDF and receive DFM feedback (machinability, stiffness and tolerance chain, weight reduction options) plus a formal quotation within 24 hours.
Dongguan Changxinda Precision Technology Co., Ltd. · Since 2008 · ISO 9001:2015
Keywords: cnc machining parts, humanoid robot ankle link plate, 7075 thin wall 3mm, dual bearing bore coaxiality 0.01mm, lightweight structural part
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