Dongguan Changxinda Precision Technology Co., Ltd.
8618076650306

Robot Balancer Mount Bracket Aluminum CNC Machining Parts 0.01mm Structural Fit

Robot Balancer Mount Bracket Aluminum CNC Machining Parts 0.01mm Structural Fit
Place of Origin:Dongguan, Guangdong, China
Brand Name:Changxinda
Certification:ISO 9001:2015
Model Number:CXDC-BMB-02
Minimum Order Quantity:1 Piece (prototype) / 30 Pieces (serial)
Price:USD 18 - 130 / Piece
Standard Packaging:Bubble bag per piece, reinforced export carton, palletized; dimensional report and material certificate inside
Delivery Time:6-8 working days for prototypes, 15-20 days for serial orders
Payment Terms:T/T
Supply Ability:10000 Pieces per Month
Product Details
Highlight:

Balancer Mount Bracket

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Ribbed Load Path

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H7 Pivot Bore

Material: 6061-T6 Aluminum, Optional 7075-T6, QT600 Ductile Iron, 304 Stainless
Structure: Solid Machined With Ribs Along The Load Path, No Weld
Pivot Bore: H7, +/-0.005 Mm, Roundness 0.005 Mm
Bushing Seat: Coaxiality 0.01 Mm, Face Perpendicularity 0.01 Mm
Mounting Face: Flatness 0.01 Mm, Ra 0.8
Inner Fillet: R3 - R5 Stress Relief
Surface Finish: Black Anodized, Optional Hard Anodized / Bead Blast
Size Range: 80x60x40 Mm To 400x300x200 Mm
Inspection: CMM, Bore Gauge, Roughness Tester, Ultrasonic Inspection
Quality Document: Dimensional Report, Material Certificate 3.1, Static Load Test On Request
Customization: Pivot Bore, Bushing Type And Bolt Pattern Matched To Cylinder
Confidentiality: NDA Signed, Isolated Cell, Sample Return Or Destruction
Lead Time: 6-8 Days Prototype, 15-20 Days Serial
MOQ: 1 Piece Prototype
Product Description
Detailed Specifications & Features
Balancer Mount · Ribbed Load Path · Fatigue Resistant

Robot Balancer Mount Bracket — Ribbed Aluminum Bracket for Cyclic Loads

A balancer cylinder mount sees alternating load: every acceleration and deceleration switches it between tension and compression. Welded bent parts crack first in the weld heat affected zone, so we mill the ribs and load path from solid aluminum and machine the H7 pivot bore and bushing seat in one operation; after 10^7 cycles there are still no cracks.

Under alternating load, the weld is always the first thing to fail

A balancer cylinder works in repeated tension and compression, so the mount root sees cyclic bending. The difference between the three processes is direct:

Welded bent partsLower cost, but the weld heat affected zone is the fatigue crack initiation point, and welded aluminum loses another 30-50% strength
Die-cast partsSuits high volume, but porosity and density vary, so critical load-bearing areas need extra reinforcement
Solid milled part (this product)Continuous fibre, no welds, no porosity, ribs laid along the principal stress direction and clearly better fatigue life at equal weight
  • Continuous load path — ribs run from the pivot bore straight to the mounting bolt face, so stress does not have to route around.
  • Pivot bore H7 — mated with bushing or pin, roundness 0.005 mm to avoid local crushing.
  • Bolt preload face — flatness 0.01 mm keeps preload uniform and avoids induced bending moments.
  • Fillet transition — all internal corners R3-R5 to reduce the stress concentration factor.

Product Specifications

Material6061-T6 aluminum (optional 7075-T6, QT600 ductile iron, 304 stainless steel)
StructureMachined from solid with ribs along the principal stress direction and no welds
Pivot boreH7, ±0.005 mm, roundness 0.005 mm
Bushing seatCoaxiality 0.01 mm, face perpendicularity 0.01 mm
Mounting FaceFlatness 0.01 mm, Ra 0.8
Internal corner radiusR3 - R5, reducing stress concentration
Surface TreatmentBlack anodizing, optional hard anodizing, bead blasting, conductive anodizing
Envelope Range80 x 60 x 40 mm to 400 x 300 x 200 mm
MOQ / Lead TimeSampling from 1 piece; volume from 30 pieces; 6-8 days for samples, 15-20 days for production

Production Process: 9 Operations

01Load and Structure Review
Bending moment and stress concentration locations are calculated from cylinder output, mounting attitude and stroke, with rib thickness and fillet recommendations.
02Material and Flaw Detection
Aluminum plate received by heat number with ultrasonic testing on thick sections to exclude internal defects, with a 3.1 material certificate.
03Rough machining
OD, ribs and pivot bore rough milled with 0.8 mm per side to release material stress.
04Stress Relief
Low-temperature stress relief prevents ribs and hole positions from distorting after finishing.
05Finishing datum face
Mounting face and pivot bore face finish milled to establish the primary datum, flatness 0.01 mm.
06Pivot bore and bushing seat
Pivot bore and bushing seat bored to H7 in one setup, 0.01 mm coaxiality, 0.005 mm roundness.
07Hole Pattern Machining
Mounting holes and locating pin holes drilled and reamed to ±0.02 mm; threads tapped or milled.
08Surface Treatment
Bead blasting plus anodizing with mating faces masked, bores re-checked after anodizing.
09Inspection and Packing
CMM checks coaxiality, perpendicularity and flatness; static load validation available; individual bubble bag plus wooden case or reinforced carton.

Tolerance Targets and Inspection Methods

Pivot bore diameterH7 ±0.005 mmBore gauge, 100% inspection
Pivot bore roundness0.005 mmCMM, first article plus sampling
Bushing seat coaxiality0.01 mmCMM, first article plus every batch
Mounting face flatness0.01 mmCMM / surface plate, 100% inspection
Face perpendicularity0.01 mmCMM, first article plus sampling
Mounting hole position±0.02 mmCMM, first article plus every batch

Custom Engineering

Balancer cylinders vary widely in brand, stroke and mounting, so we build to your machine interface.

  • Interface Customization — pivot bore diameter, bushing type (press-fit / self-lubricating / rod end) and mounting holes matched to the cylinder body.
  • Stiffness Tuning — ribs thickened or structure revised to suit output force and stroke, avoiding low-frequency chatter.
  • Material Options — aluminum for weight, ductile iron for damping, stainless for corrosion resistance, chosen by application.
  • Validation Support — static deformation testing and full-dimensional CMM reports to support your bench validation.

Confidentiality and IP Protection

The drawings of a complete robot builder are often the core competitiveness of the next machine generation. We apply both physical and data isolation on a per-project basis.

  • NDA First — mutual NDA and non-circumvention agreement signed before drawings are received.
  • Isolated Secure Area — dedicated machines and staff, no photography and no phones inside the area.
  • Not displayed — drawings, part photos and customer logos never enter sample cabinets, catalogs, the website or social media.
  • Data Isolation — programs and models sit on an access-controlled server, destroyed at project end with a written record.
  • Code-named — traveler cards and packaging labels use internal codes instead of customer part numbers.
  • Sample Management — customer samples are numbered and logged, then returned or destroyed as agreed at project end.

Company Profile

Dongguan Changxinda Precision Technology Co., Ltd.Founded in 2008, with a team of 90-102 staff, serving 200+ Customers, export share 50-60%, annual sales of USD 10-20 million, ISO 9001:2015 certified.

Structural parts for robots come one shape per part, and no hand fitting is allowed at assembly. We therefore keep 5-axis machining, stress relief, surface treatment and CMM inspection under one roof, so every part's geometric tolerance is closed internally instead of being sorted out on the customer's line.

Machining Equipment5-axis / 4-axis machining centers · turn-mill · CNC lathes · surface grinders · wire EDM
Inspection EquipmentCMM · vision measuring machine · roughness tester · hardness tester · ultrasonic flaw detection
Structural Part ExperienceVolume supply of robot bases, mounts, links, flanges and AGV structural parts
CertificationISO 9001:2015

10 Industries We Serve

01  Consumer Electronics
Phone, tablet and laptop housings · heat sinks · camera brackets · VR/AR headset structural parts · smart wearable housings
Phone, tablet, laptop housings, heat sinks, camera brackets, VR/AR frames, wearable shells
02  Automation & Industrial Equipment
Automation jigs · fixtures · module frames · transmission sliders · motor mounts · sensor housings · conveyor line components
Fixtures, jigs, module frames, sliders, motor mounts, sensor housings, line components
03  Semiconductor & Vacuum Equipment
Vacuum chambers · vacuum fittings · semiconductor equipment precision bases · thermal insulation parts · inspection fixtures
Vacuum chambers, vacuum fittings, precision bases, insulating parts, inspection tooling
04  Medical Devices
Surgical instrument bases · medical device housings · endoscope components · aesthetic equipment structural parts (medical grade aluminum/stainless steel)
Surgical bases, diagnostic housings, endoscope parts, aesthetic frames
05  Automotive
EV motor housings · battery end plates · sensor brackets · lamp structural parts · aftermarket parts · hydraulic valve blocks
EV motor housings, battery plates, sensor brackets, lighting parts, valve blocks
06  Aerospace & UAV
Aircraft structural parts · UAV frames · landing gear components · avionics instrument housings (lightweight precision parts)
Aircraft structures, UAV frames, landing gear fittings, avionics housings
07  Optics & Photonics
Optical lens barrels · lens mounts · light source heat sinks · camera module brackets · inspection optical stages
Lens barrels, lens mounts, light seats, camera brackets, optical platforms
08  Telecommunications
5G heat sink cavities · filter housings · signal adapter brackets · telecom equipment enclosures
5G heat sink cavities, filter parts, signal transition hardware, telecom housings
09  Robotics
Robotic arm joint parts · robot bases · reducer housings · AGV chassis structural parts
Robot joint parts, robot bases, reducer housings, AGV structural parts
10  Instruments & Meters
Inspection equipment housings · precision gauge bases · flow meter parts · laboratory equipment components
Test equipment housings, gauge bases, flow meter parts, lab accessories

Delivery and Logistics

  • Reserved Capacity — machine time is locked weekly for volume programs, so rush orders never displace batch schedules.
  • Two shifts, six days a week — production runs 07:30-22:00, with weekend shifts added in peak season.
  • Buffer Stock — semi-finished stock is held for repeat specifications, cutting repeat order lead time by about 30%.
  • Visible Progress — weekly progress sheet plus shop floor photos, tracking number issued at shipment.
  • Shipping — samples by express in 3-5 days, volume by air or sea, EXW / FOB Shenzhen / CIF.
Send the balancer cylinder model and mounting drawing, and get a plan within 24 hours
Send STEP / IGES / DWG / PDF and receive DFM feedback (machinability, stiffness and tolerance chain, weight reduction options) plus a formal quotation within 24 hours.
Dongguan Changxinda Precision Technology Co., Ltd. · Since 2008 · ISO 9001:2015
Keywords: cnc machining parts, robot balancer cylinder mount, rib load path, H7 pivot bore, fatigue resistant structural part
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