Dongguan Changxinda Precision Technology Co., Ltd.
8618076650306

Robot Wrist Flange Torque Sensor Mount Aluminum CNC Machining Parts 0.01mm Parallelism

Robot Wrist Flange Torque Sensor Mount Aluminum CNC Machining Parts 0.01mm Parallelism
Place of Origin:Dongguan, Guangdong, China
Brand Name:Changxinda
Certification:ISO 9001:2015
Model Number:CXDC-RWF-TS
Minimum Order Quantity:1 Piece (prototype) / 30 Pieces (serial)
Price:USD 15 - 95 / Piece
Standard Packaging:Bubble bag per piece, foam-separated export carton; dimensional report and material certificate inside
Delivery Time:5-7 working days for prototypes, 12-18 days for serial orders
Payment Terms:T/T
Supply Ability:15000 Pieces per Month
Product Details
Highlight:

Wrist Flange Adapter

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0.01mm Face Parallelism

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Torque Sensor Bolt Circle

Material: 7075-T6 Aluminum, Optional 6061-T6, 304 Stainless
Process: 5-axis Milling / Turn-mill, Both Flange Faces On One Datum
Face Parallelism: 0.01 Mm Between Flange Faces
Pilot Coaxiality: 0.01 Mm To Center Bore
Bolt Hole Position: +/-0.02 Mm, Cumulative 0.03 Mm
Surface Roughness: Ra 0.8 On Mounting Faces
Surface Finish: Clear Or Black Anodized, Masking On Mounting Faces
Size Range: Dia 30 - 200 Mm, Thickness 8 - 60 Mm
Thread Options: M3-M10 Tapped Or Milled Threads, Wire Thread Inserts Available
Inspection: CMM, Roughness Tester, Thread Gauges, Micrometer
Quality Document: Dimensional Report, Material Certificate, FAI On Request
Customization: Sensor Flange, Wrist Flange And Tool Changer Interfaces Matched
Confidentiality: NDA Signed, Isolated Cell, Coded Part Numbers
Lead Time: 5-7 Days Prototype, 12-18 Days Serial
MOQ: 1 Piece Prototype
Product Description
Detailed Specifications & Features
Wrist Flange · 0.01 mm Parallelism · Torque Sensor Bolt Circle

Robot Wrist Flange Torque Sensor Mount — Two Parallel Faces on One Datum

Drift in a torque sensor reading is often not the sensor's fault, but two flange faces that are not parallel or bolt holes that are 0.03 mm off position. This part completes both flange faces, the spigot and the bolt pattern in one setup, with 0.01 mm face parallelism and ±0.02 mm hole position, giving the sensor a clean set of boundary conditions.

Why Torque Sensors Are So Sensitive to Parallelism

A six-axis torque sensor computes force and torque from the micro-strain of an elastic body. A wedge-shaped gap of just 0.02 mm under the mounting face preloads the body when tightened, bringing zero drift and cross-talk; hole position error in turn puts extra bending load on the bolts.

  • Both faces from one datum — both flange faces are machined in one clamping to 0.01 mm parallelism, with no second-setup alignment.
  • Hole pattern drilled and reamed in one pass — bolt holes and pin holes are drilled and reamed from the same location, hole spacing ±0.02 mm to avoid assembly stress.
  • Spigot coaxial with the bore — spigot to center bore coaxiality 0.01 mm keeps the sensor centered.
  • Thread strength — aluminum thread depth is 1.5 times the bolt nominal diameter, with wire thread inserts added where pull-out is a risk.

Product Specifications

Material7075-T6 aluminum (high stiffness), optional 6061-T6, 304 stainless steel
Machining Method5-axis / turn-mill, both flange faces from one datum in a single setup
Face parallelism0.01 mm (between the two flange faces)
Spigot coaxiality0.01 mm (spigot to center bore)
Bolt hole position±0.02 mm, cumulative hole spacing ±0.03 mm
Surface roughnessMounting face Ra 0.8, other faces Ra 1.6
Surface TreatmentClear or black anodizing, with local masking available on mounting faces
Envelope RangeØ30 - Ø200 mm, thickness 8 - 60 mm
MOQ / Lead TimeSampling from 1 piece; volume from 30 pieces; 5-7 days for samples, 12-18 days for production

Production Process: 8 Operations

01Drawing and Tolerance Chain Review
Parallelism of both flange faces, hole pattern position and sensor interface dimensions are reviewed, with an achievable tolerance allocation proposed.
02Material and Pre-Treatment
7075-T6 bar and plate verified against the material certificate on receipt, stress relieved before roughing.
03First face machining
Turn / mill the first flange face, spigot and center bore to establish the primary datum.
04Flip machining from the same datum
The second flange face is machined from the primary datum to hold parallelism and thickness tolerance, with no shims or hand lapping.
05Hole Pattern Machining
Bolt holes and locating pin holes drilled and reamed from one location, position ±0.02 mm; threads tapped or milled to the required depth.
06Deburring and Cleaning
Hole chamfering, cavity cleaning and ultrasonic washing prevent aluminum chips from affecting assembly.
07Anodizing
Mounting faces masked and protected, 10-15 µm film; hard anodizing compensated in the dimensions.
08Inspection and Packing
CMM checks parallelism, coaxiality and hole position; dimensional report shipped with the goods; individual bubble bags with dividers.

Tolerance and Inspection Methods

Parallelism of the two flange faces0.01 mmCMM / dial indicator scanning, 100% inspection
Spigot to center bore coaxiality0.01 mmCMM, first article plus sampling
Bolt hole position±0.02 mmCMM, first article plus batch sampling
Thickness tolerance±0.02 mmMicrometer, 100% inspection
Mounting face roughnessRa 0.8Surface roughness tester, sampling
ThreadGo/no-go gauge pass100% full inspection

Custom Engineering and Fast Iteration

Every robot end-effector and sensor interface is different, so we build to your assembly drawing and support revisions during sampling.

  • Interface Customization — sensor maker flanges, robot wrist flanges and tool changer interfaces can all be matched.
  • Hole Pattern Customization — bolt size (M3-M10), hole count, pin hole positions, counterbore or through-hole style freely defined.
  • Lightweighting — unloaded zones are pocketed without hurting stiffness, cutting weight by more than 20%.
  • Sampling Iteration — first article in 5-7 days, no extra development charge for revisions, up to 3 rounds of free tooling-level adjustments.

Confidentiality and IP Protection

Confidentiality is enforced by contract, not by good intentions. An NDA can be signed before drawings are shared, and every step stays traceable.

  • NDA First — mutual NDA plus non-circumvention terms; file transfer starts only after signing.
  • Isolated Secure Area — access-controlled entry, no non-project staff, no photography inside.
  • No Leakage — drawings, part photos and customer brands never enter sample cabinets, catalogs, the website or social media.
  • Data Access Control — CAD files sit on an access-controlled server, isolated per project and destructible after delivery.
  • Codified Routing — traveler cards and labels use internal codes instead of customer part numbers and project names.

Company Profile

Dongguan Changxinda Precision Technology Co., Ltd.Since 2008 we have been providing custom precision machining in Dongguan, with a team of 90-102 staff, serving 200+ Customers, export share 50-60%, annual sales of USD 10-20 million, ISO 9001:2015 certified.

Robot parts are judged by whether they assemble, not merely whether they can be made: a joint is a chain of flange, housing, link and bearing seat, and any out-of-tolerance part is amplified at the assembly end. That is why turning, milling, grinding and inspection all run inside one plant, keeping the tolerance chain closed internally instead of exposing it on the customer's line.

Machining Equipment4/5-axis machining centers · turn-mill · CNC lathes · surface grinders · wire EDM
Inspection EquipmentCMM · 2.5D vision measuring machine · roughness tester · hardness tester
Engineering SupportOne dedicated project engineer follows your order from RFQ to shipment, communicating in English
CertificationISO 9001:2015

10 Industries We Serve

01
  Consumer Electronics
Phone, tablet and laptop housings · heat sinks · camera brackets · VR/AR headset structural parts · smart wearable housings
Phone, tablet, laptop housings, heat sinks, camera brackets, VR/AR frames, wearable shells
02
  Automation & Industrial Equipment
Automation jigs · fixtures · module frames · transmission sliders · motor mounts · sensor housings · conveyor line components
Fixtures, jigs, module frames, sliders, motor mounts, sensor housings, line components
03
  Semiconductor & Vacuum Equipment
Vacuum chambers · vacuum fittings · semiconductor equipment precision bases · thermal insulation parts · inspection fixtures
Vacuum chambers, vacuum fittings, precision bases, insulating parts, inspection tooling
04
  Medical Devices
Surgical instrument bases · medical device housings · endoscope components · aesthetic equipment structural parts (medical grade aluminum/stainless steel)
Surgical bases, diagnostic housings, endoscope parts, aesthetic frames
05
  Automotive
EV motor housings · battery end plates · sensor brackets · lamp structural parts · aftermarket parts · hydraulic valve blocks
EV motor housings, battery plates, sensor brackets, lighting parts, tuning parts, valve blocks
06
  Aerospace & UAV
Aircraft structural parts · UAV frames · landing gear components · avionics instrument housings (lightweight precision parts)
Aircraft structures, UAV frames, landing gear fittings, avionics housings
07
  Optics & Photonics
Optical lens barrels · lens mounts · light source heat sinks · camera module brackets · inspection optical stages
Lens barrels, lens mounts, light seats, camera brackets, optical platforms
08
  Telecommunications
5G heat sink cavities · filter housings · signal adapter brackets · telecom equipment enclosures
5G heat sink cavities, filter parts, signal transition hardware, telecom housings
09
  Robotics
Robotic arm joint parts · robot bases · reducer housings · AGV chassis structural parts
Robot joint parts, robot bases, reducer housings, AGV structural parts
10
  Instruments & Meters
Inspection equipment housings · precision gauge bases · flow meter parts · laboratory equipment components
Test equipment housings, gauge bases, flow meter parts, lab accessories

Delivery and Logistics

  • Reserved Capacity — machine time is locked weekly for volume programs, so rush orders never displace batch schedules.
  • Two shifts, six days a week — production runs 07:30-22:00, with weekend shifts added in peak season.
  • Buffer Stock — semi-finished stock for repeat models cuts repeat order lead time by 30%.
  • Visible Progress — weekly progress sheet plus shop floor photos, tracking number provided at shipment.
  • Shipping Methods — samples via DHL/FedEx/UPS in 3-5 days, volume by air or sea, EXW / FOB Shenzhen / CIF.
Start with one sample to verify parallelism first
Send STEP / IGES / DWG / PDF and receive DFM feedback (manufacturability, tolerance chain, weight and cost optimization) plus a formal quotation within 24 hours.
Dongguan Changxinda Precision Technology Co., Ltd. · Since 2008 · ISO 9001:2015
Keywords: cnc machining parts, robot wrist flange, torque sensor mounting seat, face parallelism 0.01mm, 7075 aluminum machining
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