Star-Shaped Hollow Flange Adapter Bracket 5-Axis CNC Machining 6061 Aluminum
5-Axis Milled Adapter Bracket
,Hollow Flange Adapter Bracket
,Star-Shaped Aluminum Flange Bracket
Our custom CNC aluminum flange adapter bracket is a premium custom CNC machined metal part, manufactured in our professional CNC machining factory for robotic end-effector transition and precision motion modules. Machined from 6061 aluminum alloy, this star-shaped hollow adapter serves as an intermediate transition component that connects the robot output flange on one end and installs gripper/tooling on the other, distributing force while ensuring assembly coaxiality and positioning accuracy.
We adopt 5-axis CNC milling integrated machining for full production. In a single process, we machine the center internal thread, counterbore mounting holes and positioning bosses simultaneously. The component features a star-shaped hollow-out structure for weight reduction. Surface high-gloss finish milling is available, and anodizing can be added to enhance wear resistance and anti-rust performance.
This workpiece brings specific manufacturing challenges. Position tolerance of multiple holes must be strictly controlled. The thin-wall hollow structure is prone to deformation, and datum flatness must be guaranteed. Our experienced team optimizes tool paths, cutting strategies and fixtures to stably achieve tolerance up to ±0.01mm.
As a reliable manufacturer, we provide full services including 3D drawing review, DFM process planning, prototyping, small-batch trial runs and mass volume delivery. Our factory produces custom CNC metal components across a wide range of industries: consumer electronics, automation & industrial equipment, semiconductor & vacuum equipment, medical devices, new energy automotive, aerospace & drones, optics & optoelectronics, 5G communication, robotics, and instruments & meters. Whether you need one-off prototype validation or large volume manufacturing, our team can support your project and deliver a competitive quote.
- Material: 6061 aluminum alloy, lightweight with high structural rigidity
- Machining: 5-axis CNC milling integrated forming, star-shaped hollow structure
- Precision: Strict control of hole position and datum flatness, tolerance up to ±0.01mm
- Structure: Center internal thread, counterbore mounting holes, positioning bosses
- Surface treatment: High-gloss finish milling, optional anodizing for wear & anti-rust
- Flexible production: Support prototype, small batch and mass manufacturing
- Precise coaxiality ensures stable connection between robot output and tooling
- Lightweight hollow design reduces end-effector load, improving robot performance
- Uniform force distribution extends service life of gripper and tooling
- Anodizing option improves corrosion resistance for industrial environments
- One-stop manufacturing service from drawing analysis to finished goods, simplifying your supply chain
- Scalable production capacity for prototype testing and high-volume commercial orders
| Application Area | Description |
|---|---|
| Robot End-Effector | Flange adapter for robot end-effector transition |
| Gripper Mounting | Mounting base for mechanical grippers |
| Automation Tooling | Adapter bracket for automation fixtures and tooling |
| Optical Inspection | Support base for optical inspection equipment |
| Precision Motion | Transition connector for precision motion modules |
- Professional CNC machining factory specialized in custom CNC machined metal parts with ±0.01mm high precision
- Full services: drawing evaluation, process design, fixture development, prototyping & mass production
- Rich experience in 5-axis CNC hollow flange adapters and robot end-effector components
- Full dimensional inspection before shipment, stable quality control for every batch
- Flexible order volume: single prototype, small batch trial and large mass production available
- Custom anodizing options to meet anti-corrosion, wear resistance and appearance requirements
- Fast technical response and competitive quote for your custom CNC precision machining parts
A: We accept STEP, IGES, STL, SolidWorks and 2D PDF drawings for DFM analysis and quote.
A: We can achieve precision up to ±0.01mm. Tolerances can be customized based on your assembly requirements.
A: Yes, anodizing is available to improve wear resistance and anti-rust performance.
A: No strict MOQ. We support one-piece prototype, small batch and mass production.
A: Yes. We produce custom machined metal parts for robot joint housings, end-effectors, gripper bases and more.
As a professional CNC machining parts factory and reliable manufacturer, we deliver full one-stop custom CNC machined parts services for global B2B clients. Our services cover 3-axis & 5-axis CNC milling, CNC turning, and turn-mill composite machining for custom machined metal parts in aluminum, stainless steel and other metals.
Our full workflow includes drawing review, DFM analysis, process planning, fixture design, prototype machining, small-batch trial production and mass manufacturing. We provide post-processing services: precision deburring, polishing, anodizing, passivation and full dimensional inspection. Our machining accuracy reaches ±0.01mm.
We serve multiple industries: consumer electronics, automation & industrial equipment, semiconductor & vacuum equipment, medical devices, new energy automotive, aerospace & drone, optical & photoelectric, 5G communication, robotics and instrument & meter industries.
Whether you need flange adapter brackets, robot joint housings, heat sink brackets, capping chuck bases, drone structural sleeves, hydraulic valve sleeves, liquid cooling cavities, motor end cover flanges, robotic flange cavities, optical housings, fluid connectors, custom fixtures or non-standard housings, our team can customize CNC precision machining parts according to your 2D/3D drawings. Contact us today to get your free quote for your custom metal machining project.
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