Dongguan Changxinda Precision Technology Co., Ltd.
8618076650306
CXDCNClucas@gmail.com
Quality 5-Axis CNC Machined 6061 Aluminum Double-Layer Stepped Flange Disc for Precision Mounting factory
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Quality 5-Axis CNC Machined 6061 Aluminum Double-Layer Stepped Flange Disc for Precision Mounting factory
Quality 5-Axis CNC Machined 6061 Aluminum Double-Layer Stepped Flange Disc for Precision Mounting factory
Quality 5-Axis CNC Machined 6061 Aluminum Double-Layer Stepped Flange Disc for Precision Mounting factory
Quality 5-Axis CNC Machined 6061 Aluminum Double-Layer Stepped Flange Disc for Precision Mounting factory
Quality 5-Axis CNC Machined 6061 Aluminum Double-Layer Stepped Flange Disc for Precision Mounting factory
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5-Axis CNC Machined 6061 Aluminum Double-Layer Stepped Flange Disc for Precision Mounting

5-Axis CNC Machined 6061 Aluminum Double-Layer Stepped Flange Disc for Precision Mounting
Place of Origin:China
Brand Name:China-CXD
Certification:ISO9001
Model Number:Custom
Minimum Order Quantity:1 piece
Price:According to the drawings
Standard Packaging:Standard export packaging or custom
Delivery Time:3-7 days. Small batch (10-100 pcs): 7-14 days. Mass production: 14-30 days depending on quantity and complexity. Rush service available for urgent projects.
Payment Terms:L/C,D/A,D/P,T/T
Supply Ability:10000Pcs/Month
Tags:

CNC machining center parts

CNC precision machining parts

precision CNC machined components
Product Details
Highlight:

5-Axis CNC Machining Flange Disc

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6061 Aluminum Mounting Disc

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Double-Layer Stepped Precision Disc
Main Motor: 5.5Kw
Electric Component: France Schneider
Air Consumption: 500 L/min
Mfg Year: 2018
Wheel Speed: Max 50 M/s
T Slot: 18X5X100
Max Processing Size: 1300*2500
Rail: Taiwan Hiwin35
Technics: CNC Milling
Guideway: Rectangular Guideway
Worktable Size: 1000x2300mm
Precision: High Precision High Accuracy
Motor Power: 7.5/11kw
Precision Tolerance: 0.02mm -0.05mm
Spindle Taper: BT-50
Product Description
Detailed Specifications & Features
5-Axis CNC 6061 Aluminum Double-Layer Stepped Flange Disc

Dongguan Changxinda Precision Technology Co., Ltd. specializes in high-precision multi-layer flange discs, custom aluminum mounting discs, and precision visual equipment installation plates for detection, automation, and vision system applications. With 18+ years of CNC machining experience and advanced 5-axis simultaneous machining centers, we deliver integrated multi-feature production, micro hole array capability, and tight concentricity control for high-end non-standard precision components.

This 6061 aluminum double-layer stepped flange disc is a precision mounting component designed for detection instrument bases, automation rotary transition flanges, and visual equipment installation applications. The disc integrates outer ring mounting counterbore holes, central boss, square through slots, micro hole array, locating slots, and side lug structures - all produced in a single one-piece 5-axis CNC milling operation from solid 6061 aluminum billet.

Key Features
  • 5-axis CNC machining expert with 18+ years multi-layer disc and flange experience
  • One-piece monolithic construction from solid 6061 aluminum billet
  • 5-axis simultaneous machining of all features in single setup
  • Eliminates multi-part assembly errors and joint weak points
  • Double-layer stepped structure produced in single operation
  • Two concentric stepped layers with strict concentricity and parallelism
  • Outer ring mounting counterbore holes for equipment attachment
  • Central boss for accurate central reference and mounting
  • Square through slots for positioning pins and alignment keys
  • Micro hole array for vision system component mounting
  • Locating slots and side lug structures for mounting flexibility
  • Full dimensional control of flatness and concentricity
  • Overall high-gloss finish with no visible burrs
  • Strict dimensional tolerance control: +/-0.01mm
  • Material options: 6061, 6063, 7075, 2A12 aluminum
  • Optional anodizing (clear, black, hard) for enhanced protection
Benefits
  • 5-Axis Integrated Production: All features including double layers, slots, and micro holes in one setup
  • No Secondary Clamping Errors: Double-layer stepped structure eliminates inter-layer alignment errors
  • Micro Hole Array Precision: Tight positional accuracy across all micro holes for balanced mounting
  • Central Reference Accuracy: Central boss with tight concentricity for accurate rotary alignment
  • Multi-Feature Integration: Counterbore holes, slots, micro holes, lug structures in single part
  • Quality Surface Finish: Overall high-gloss finish with no burrs for clean equipment mounting
  • Batch Consistency: High dimensional consistency ensures interchangeability across production units
  • Quality Assured: ISO 9001 certification and ZEISS CMM inspection ensure precision performance
Applications
  • Detection Instrument Bases: Precision mounting disc for detection and measurement instrument bases
  • Automation Rotary Transition Flanges: Disc for automation rotary system transition and interface
  • Visual Equipment Installation Discs: Precision disc for vision system component mounting
  • Camera System Mounting Plates: Aluminum disc for industrial camera system installation
  • Sensor Array Mounting Plates: Precision disc for sensor array and detection system mounting
  • Rotary Equipment Bases: Mounting disc for rotary equipment and indexing table applications
  • Optical Component Mounting Discs: Precision disc for optical component installation
  • Specialized Custom Equipment Discs: Custom multi-layer disc for specialized detection and vision applications
Why Choose Us

5-Axis CNC Expert: 18+ years specialized experience in multi-layer disc and flange production

Integrated Feature Capability: Double-layer, multi-holes, micro array, slots, and lugs in one-piece

Vision Industry Knowledge: Understanding of vision equipment, detection instruments, and automation requirements

ISO 9001:2015 Certified: Internationally recognized quality management for precision components

Material Expertise: Specialized in 6061, 6063, 7075, 2A12 aluminum for precision discs

Source Factory: Direct CNC machining factory with full-service custom production support

Tight Tolerance Achievement: Proven capability achieving +/-0.01mm on multi-feature discs

Batch Reliability: Stable delivery with high dimensional consistency for batch production

Frequently Asked Questions
What is a 5-axis CNC 6061 aluminum double-layer stepped flange disc and what does it do?
A 5-axis CNC 6061 aluminum double-layer stepped flange disc is a precision mounting component designed for detection instrument bases, automation rotary transition flanges, and visual equipment installation disc applications. This disc integrates outer ring mounting counterbore holes, central boss, square through slots, micro hole array, locating slots, and side lug structures - all produced in a single one-piece 5-axis CNC milling operation from a solid 6061 aluminum billet.
Why is 5-axis simultaneous machining important for double-layer discs?
5-axis simultaneous CNC machining enables the cutting tool to move in five axes simultaneously (X, Y, Z linear plus two rotational axes), allowing complex contoured surfaces, compound angles, and features on multiple faces to be machined in a single setup. For double-layer discs, this eliminates the cumulative alignment errors and accuracy losses that would occur if different features were machined in separate setups with 3-axis or 4-axis machines.
What are the micro hole arrays used for?
The micro hole array machined around the disc provides mounting or fastening points for vision system components, sensor arrays, or specialized equipment integration. The micro hole array is precision-machined with tight positional accuracy across all holes, ensuring accurate component positioning and balanced mounting around the disc circumference.
How does the central boss provide accurate alignment?
The central boss machined in the center of the disc provides accurate central reference and mounting interface for rotary equipment, sensor mounting, or optical component integration. The central boss is precision-machined with tight concentricity to the disc axis, accurate flatness, and proper height for component mounting, enabling accurate alignment with mating components.
What are the square through slots for?
The square through slots machined into the disc provide positioning features for locating pins, alignment keys, or component registration. The square through slots are precision-machined with accurate width, depth, and positional tolerances for reliable positioning engagement, preventing rotational slippage and providing accurate positioning reference.
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