Dongguan Changxinda Precision Technology Co., Ltd.
8618076650306

Cartridge Valve Sleeve 40Cr Turning Multi Seal Grooves CNC Machining Parts Honed Bore

Cartridge Valve Sleeve 40Cr Turning Multi Seal Grooves CNC Machining Parts Honed Bore
Place of Origin:Dongguan, Guangdong, China
Brand Name:Changxinda
Certification:ISO 9001:2015
Model Number:CXDC-CVS-40CR
Minimum Order Quantity:1 Piece (prototype) / 100 Pieces (serial)
Price:USD 8 - 65 / Piece
Standard Packaging:Anti-rust oil, individual paper sleeve, export carton, palletized; material certificate inside
Delivery Time:6-8 working days for prototypes, 15-20 days for serial orders
Payment Terms:T/T
Supply Ability:30000 Pieces per Month
Product Details
Highlight:

Multi Seal Groove Sleeve

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Honed Bore Ra 0.4

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40Cr Quench Tempered

Material: 40Cr, Optional 42CrMo, 20CrMnTi Carburized, 304/316L Stainless
Heat Treatment: Quench And Temper HRC 28-32, Optional Induction Hardening HRC 45-52
Key Features: 5 External Seal Grooves, Internal Oil Grooves, Radial Oil Holes
Bore Tolerance: H7, +/-0.005 Mm, Roundness 0.005 Mm, Cylindricity 0.008 Mm
Bore Roughness: Ra 0.4 Honed
Groove Width Spacing: +/-0.02 Mm / +/-0.03 Mm
Outer Diameter: +/-0.01 Mm, Coaxiality To Bore 0.01 Mm
Size Range: Dia 12 - 120 Mm, Length 20 - 400 Mm
Inspection: CMM, Roundness Tester, Air Gauge, Roughness Tester, Hardness Tester, Profile Projector
Quality Document: Material Certificate 3.1, Dimensional Report, Hardness Record
Customization: Groove Profile, Material, Heat Treatment And Bore Process Free To Define
Confidentiality: NDA Signed, Isolated Cell, Coded Part Numbers
Lead Time: 6-8 Days Prototype, 15-20 Days Serial
MOQ: 1 Piece Prototype
Product Description
Detailed Specifications & Features
Cartridge Sleeve · 40Cr Quenched & Tempered · Honed Bore

Cartridge Valve Sleeve — 40Cr Turning with Multi Seal Grooves and a Honed Bore

The difficulty with a cartridge valve sleeve is not the outside shape but two things: the width and spacing of the five seal grooves must be consistent, otherwise each O-ring sees a different compression; and the bore distorts slightly after heat treatment, so it must be honed after quenching and tempering rather than turned to size before. This sleeve is processed in the order heat treatment first, finishing second, giving bore Ra 0.4 and cylindricity 0.008 mm.

Two Details That Decide Seal Life

Eight out of ten valve sleeve leaks are not O-ring quality problems but groove and bore problems.

  • Groove width and spacing consistency — each groove ±0.02 mm wide with ±0.03 mm spacing, so every O-ring sits in its designed compression range instead of one tight and one loose.
  • Groove bottom radius and roughness — groove bottom R0.2, Ra 1.6, so the O-ring is not sheared by a sharp edge in reciprocating motion, which is the most common root cause of early leaks.
  • Honing after heat treatment — 40Cr quenched and tempered to HRC 28-32 shrinks the bore by 0.01-0.03 mm, so bore allowance, heat treatment and honing run in sequence to hold roundness at 0.005 mm.
  • Deburring of internal cross holes — radial oil holes break into the bore with a back-chamfer tool, so burrs never reach the mating surface.

Product Specifications

Material40Cr (optional 42CrMo, carburized 20CrMnTi, 304/316L stainless steel)
Heat TreatmentQuenched and tempered HRC 28-32, optional induction hardened HRC 45-52, nitrided HV 550
Key features5 external seal grooves, multiple internal oil grooves and radial oil holes
Bore toleranceH7, ±0.005 mm; roundness 0.005 mm, cylindricity 0.008 mm
Bore roughnessRa 0.4 (honed)
Groove width / spacing±0.02 mm / ±0.03 mm
OD tolerance±0.01 mm, coaxial with the bore within 0.01 mm
Envelope RangeØ12 - Ø120 mm, length 20 - 400 mm
MOQ / Lead TimeSampling from 1 piece; volume from 100 pieces; 6-8 days for samples, 15-20 days for production

Production Process: 9 Operations

STEP 1Drawing and Process Review
Groove profile, spacing, heat treatment method and bore allowance confirmed; thin-wall sleeve clamping distortion risk flagged, with a reply within 24 hours.
STEP 2Bar Stock and Material Verification
40Cr bar stock received by heat number with chemistry and hardness verified, EN 10204 3.1 material certificate.
STEP 3Rough turning
Turn OD and face, drill through hole with 1.0-1.5 mm per side allowance to leave room for heat treatment distortion.
STEP 4Heat Treatment
Quenched and tempered (quench plus high temper) to HRC 28-32, or induction hardened per drawing; straightened after heat treatment.
STEP 5Semi-finish turning
Re-aligned to the actual post-heat-treatment state, the OD and face are semi-finish turned to establish the finishing datum.
STEP 6Finish turn multiple seal grooves
Five grooves turned in one setup, with groove width and spacing guaranteed by the same program to avoid re-clamping error.
STEP 7Bore honing
Honed to H7, Ra 0.4, roundness 0.005 mm; bore measured in-process with an air gauge and compensated in real time.
STEP 8Radial Oil Holes and Deburring
Drill radial oil holes, back-chamfer to remove burrs at internal intersections, ultrasonic clean.
STEP 9Inspection and Packing
CMM / roundness tester / air gauge inspection; groove spacing sampled on a profile projector; rust preventive oil, individual paper sleeve and export carton.

Tolerance Targets and Inspection Methods

Bore diameterH7 ±0.005 mm100% air gauge inspection
Bore roundness / cylindricity0.005 / 0.008 mmRoundness tester / CMM, first article plus sampling
Bore roughnessRa 0.4Surface roughness tester, sampling
Groove width / spacing±0.02 / ±0.03 mmProfile projector / vision measuring machine, first article plus sampling
ID/OD Coaxiality0.01 mmCMM, first article plus every batch
Heat treatment hardnessHRC 28-32 (or per drawing)Hardness tester, 3 pieces per heat

Custom Engineering

Cartridge valve bore and groove standards differ between makers; we machine to drawing or reverse engineer from a sample.

  • Groove Profile Customization — groove width, count, spacing and bottom radius designed around O-ring size and compression ratio.
  • Material and Heat Treatment — 40Cr, 42CrMo, carburized 20CrMnTi or stainless steel, selected by pressure and media.
  • Bore Process — honing, roller burnishing or boring selected by roughness and cost targets.
  • Quantity — one sample for assembly validation, volume from 100 pieces, up to 20,000 pieces per batch.

Confidentiality and IP Protection

Valve parts are often a customer's product under development, so confidentiality is a baseline, not a bonus. We isolate and authorize access on a per-project basis.

  • NDA First — mutual NDA and non-circumvention agreement available before drawings are shared.
  • Isolated Secure Area — dedicated machines and limited staff; no photography or phones inside the area.
  • Not displayed — customer drawings, spool photos and pairing marks never enter sample cabinets, catalogs, the website or social media.
  • Data Isolation — programs and drawings stored per project on an access-controlled server, destroyed after delivery with a destruction record.
  • Code Management — traveler cards and labels use internal codes, with pairing numbering rules defined by the customer.

Company Profile

Dongguan Changxinda Precision Technology Co., Ltd.Founded in 2008, with a team of 90-102 staff, having served 200+ Customers, export share 50-60%, annual sales of USD 10-20 million, ISO 9001:2015 certified.

For rotational parts such as sleeves and spools, precision comes from the turning system rather than any single operation: machine thermal stability, tool holder runout and clamping distortion all show up directly in roundness. We keep turning, honing, mating lapping and inspection on one site so the dimensional chain closes internally.

Machining EquipmentCNC lathes · turn-mill · Swiss-type lathes · internal grinders / honing machines · centerless grinders
Inspection EquipmentCMM · roundness tester · air gauge · roughness tester · hardness tester · profile projector
Typical PartsPrecision rotational parts such as valve sleeves, spools, shafts, sleeves, fittings and pins
CertificationISO 9001:2015

10 Industries We Serve

01  Consumer ElectronicsPhone, tablet and laptop housings · heat sinks · camera brackets · VR/AR headset structural parts · smart wearable housings
Phone, tablet, laptop housings, heat sinks, camera brackets, VR/AR frames, wearable shells
02  Automation & Industrial EquipmentAutomation jigs · fixtures · module frames · transmission sliders · motor mounts · sensor housings · conveyor line components
Fixtures, jigs, module frames, sliders, motor mounts, sensor housings, line components
03  Semiconductor & Vacuum EquipmentVacuum chambers · vacuum fittings · semiconductor equipment precision bases · thermal insulation parts · inspection fixtures
Vacuum chambers, vacuum fittings, precision bases, insulating parts, inspection tooling
04  Medical DevicesSurgical instrument bases · medical device housings · endoscope components · aesthetic equipment structural parts (medical grade aluminum/stainless steel)
Surgical bases, diagnostic housings, endoscope parts, aesthetic frames
05  AutomotiveEV motor housings · battery end plates · sensor brackets · lamp structural parts · aftermarket parts · hydraulic valve blocks
EV motor housings, battery plates, sensor brackets, lighting parts, valve blocks
06  Aerospace & UAVAircraft structural parts · UAV frames · landing gear components · avionics instrument housings (lightweight precision parts)
Aircraft structures, UAV frames, landing gear fittings, avionics housings
07  Optics & PhotonicsOptical lens barrels · lens mounts · light source heat sinks · camera module brackets · inspection optical stages
Lens barrels, lens mounts, light seats, camera brackets, optical platforms
08  Telecommunications5G heat sink cavities · filter housings · signal adapter brackets · telecom equipment enclosures
5G heat sink cavities, filter parts, signal transition hardware, telecom housings
09  RoboticsRobotic arm joint parts · robot bases · reducer housings · AGV chassis structural parts
Robot joint parts, robot bases, reducer housings, AGV structural parts
10  Instruments & MetersInspection equipment housings · precision gauge bases · flow meter parts · laboratory equipment components
Test equipment housings, gauge bases, flow meter parts, lab accessories

Delivery and Logistics

  • Reserved Capacity — machine time is locked weekly for volume programs, so rush orders never displace batch schedules.
  • Two shifts, six days a week — production runs 07:30-22:00, with weekend shifts added in peak season.
  • Buffer Stock — semi-finished stock is held for repeat specifications, cutting repeat order lead time by about 30%.
  • Visible Progress — weekly progress sheet and shop floor photos, tracking number provided at shipment.
  • Shipping — samples by express in 3-5 days, volume by air or sea, EXW / FOB Shenzhen / CIF.
Send the valve sleeve drawing and get a process plan and quotation within 24 hours
Send drawings or a sample (STEP / IGES / DWG / PDF) and receive DFM feedback, a tolerance plan and a formal quotation within 24 hours.
Dongguan Changxinda Precision Technology Co., Ltd. · Since 2008 · ISO 9001:2015
Keywords: cnc machining parts, cartridge valve sleeve, multiple seal grooves, quenched and tempered 40Cr, honed bore, custom precision turning
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